COIL & ASSEMBLY READINESS REVIEW, 23- 24 SEPT 2013 D. Smekens.

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Presentation transcript:

COIL & ASSEMBLY READINESS REVIEW, SEPT 2013 D. Smekens

OUTLINE Schedule, a magnet for Christmas ? Recall on pole loading concept Assembly sequence Part procurement

Mikko’s schedule

For Christmas this year…

Pole Loading Concept Pole wedge Shim Filler wedge Loading plate

Collared Coil Assembly 1. Paired Coils 2. Traces + Gr.Insul. 3. Lateral shimming (glued to poles) 4. Loading poles (Ti) 5. Main Shimming 6. Collaring shoes 7. Collar packs 8. After collaring, keys in position

Collared Coil Assembly, Parts look good 1.Collars, 1 aperture, EDM, very nice 2.on the way: Collars, 4 apertures, fineblanking 3.Poles, 1 aperture, very nice 4.Keys, 7 apertures, good 5.Collaring shoes, received, to check 6.Instrumented collar pack made, need final calibration of gauges

Aperture 1: EDM collars

EDM 1-in-1 laminations

Instrum., traces and GI: many things to do New instrumentation scheme IL: wires – after impregnation OL: External Traces with QHs Design just finalized Traces to produce Ground insulation scheme to modify with these new traces Instrumenting such coils needs practicing More instrumentation may be required in future (spot heaters, thermometry)

Collared coils: assembly, should start now Tooling designed and procured Most parts, still “in the box” Needs commissioning Needs practicing

Collaring, monster press being tested Press needs re-commissionning Instrumentation to be implemented Needs trials

yoking tool just being commissioned Laminations alignment tolerance is critical, not reached yet Everything ready, but needs trials Yoking: need to try harder to reach quality

Welding trials carried out by LMF section Final shells still to be supplied Once every sub-assembly ready, ship the baby to LMF for final assembly simplistic, not yet thoroughly planned… Shell to supply, magnet to assemble, weld,…

Conclusion Many Needs: To work out instrumentation on coils To work out the shimming plan for paired coils from CMM data To have a close look to details before production of remaining small parts (routing of wires, connection box, …); tens of drawings to check, sign, … To commission many tools and re-commission many others to reach the required quality To interact with LMF to prepare for the assembly and the welding Record all this for Q/A and document procedures Too many “needs”, … need help?