DOUBLE CONTAINMENT SYSTEM INDUSTRIAL PIPING SYSTEM

Installation MethodsInstallation Methods Supply Range Leak detection outside pipe (cover pipe ) spacers PEHD PP PVDF ECTFE PEHD PP PVDF ECTFE monitored space room inside pipe (containment pipe ) Application Range and ReferencesApplication Range and References DOUBLE CONTAINMENT PIPING SYSTEM

INSTALLATION METHODS INDUSTRIAL PIPING SYSTEM

Piping for transport of dangerous chemicals and waste water Underground Installation Above ground Imstallation Transport pipelines for dangerous and corrosive medias through ground water protection areas - in industrial plants - in the chemical industry - in the pharmaceutical industry - in the semi conductor Fabs - in the PV Fabs Waste Water Piping system Pharmaceutical and Biotech Industry Waster Water and Waste chemical Piping in Industry (Petrochemical plants, Aerospace industry, etc.) Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION PROCEDURES SIMULTANOUS - WELDING STAGGERED - WELDING Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS Method 1: Simultaneous welding (butt welding) butt welding seam outside pipe inside pipe Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS SIMULTANOUS - WELDING 1. Control the offset at the inside pipe and afterwards planing the inside and outside pipe Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS 2. Preheating of the jointing area SIMULTANOUS - WELDING: Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS 3.Welding of the inside & outside pipe SIMULTANOUS - WELDING Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS Method 2: Cascade welding (butt welding) butt welding seam outside pipe inside pipe cm Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS STAGGERED - WELDING 1. Welding of the inside pipe Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS 2. Welding of the outside pipe with a splitted heating element STAGGERED - WELDING Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS 3. Control of the welding beat at the outside pipe STAGGERED - WELDING Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS butt welding seam outside pipe inside pipe cm sliding socket hot gas welding seam Method 3: Joining of the outside pipe with sliding socket Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS butt welding seam outside pipe inside pipe cm electric socket Method 4: Welding of the outside pipe by means of electric socket Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

SYSTEM FEATURES STAGGERED – WELDING SIMULTANOUS – WELDING In principal no control of The inside pipe welding seam possible Control of the inside welding seam possible Less time spent for a welding ( low installing costs) Outside and inside pipe out of the same material Difficult installation of the leak detection cable Higher time expenditure per welding (higher installing costs) Outside and inside pipes can be a different material Easier installation of the leak detection cable Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

SUPPLY RANGE INDUSTRIAL PIPING SYSTEM

SUPPLY RANGE SIMULTANOUS - WELDING PEHD/PEHD PP/PP STAGGERED - WELDING PEHD/PP PEHD/PVDF PP/PVDF Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

PEHD/PEHD – PP/PP FOR SIMULTANOUS – WELD INSTALLATIONS 90 – 32SDR SDR SDR SDR STANDARD SDR SDR SDR SDR SDR STANDARD Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

DOUBLE CONTAINMENT FITTINGS FOR SIMULTANOUS – WELD INSTALLATIONS BENDS 90°BENDS 45° TEES REDUCERS END CAPS SPIDER-CLIP DISC-CLIP Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

DOUBLE CONTAINMENT – „DOG BONES“ FOR SIMULTANOUS – WELD INSTALLATIONS TYP I TYP I-A with connection to single pipe TYP II with outside shoulder TYP II-A with outside shoulder and with connection to single pipe Standard design without “CUTOUT” Variant C: with “CUTOUT” DB - with connection for leakage control Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

DIMENSIONS FOR STAGGERED – WELDING 90 – 32 SDR – 63 SDR – 90 SDR – 110 SDR – 160 SDR STANDARD PE/PVDF 90 – 32 SDR – 63 SDR – 90 SDR – 110 SDR – 160 SDR STANDARD PE/PP Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

DOUBLE CONTAINMENT FITTINGS FOR STAGGERED – WELDING SPIDER-CLIP BENDS 90°BENDS 45° TEES REDUCTION E-SOCKET Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

DOUBLE CONTAINMENT – „DOG BONES“ FOR STAGGERED – WELDING Standard design without “CUTOUT” Variant C: with “CUTOUT” Dog bone TYP III Dog bone TYP III-A with connection to single pipe Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

DOUBLE CONTAINMENT SPECIAL FITTINGS OUTSIDE CONTROLLED VALVE ACCES TEE LATERALS TEE REDUCED Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

SPECIAL FITTING OUTSIDE CONTROLLED BALL VALVE Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

SUPPLY RANGE Inside and outside pipe are fixed against the surrounded area Inside and outside pipe are fixed against the surrounde area Inside and outside pipe are fixed together 1. RIGIDE SYSTEM WITHOUT POSSIBILITY OF HEAT EXPANSION 2. RIGIDE SYSTEM WITH HINDERED HEAT EXPANSION Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS 3. FLEXIBLE SYSTEM Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

INSTALLATION METHODS Result of a NOT very well installed piping system ! Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

STRESS ANALYSES SOFTWARE 1. input data 2. calculation 3. result Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

PRESSURE TEST P inside P=0 Pressure test on the internal pipe P outside P=P outside Pressure test on the outside pipe It is necessary that the inner pipe remains under pressure during testing of the outer pipe to prevent collapsing of the carrier pipe. The internal pipe has to be tested first. Upon successful completion of the inner pipe test the outer pipe can be tested. Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

LEAK DETECTION METHODS INDUSTRIAL PIPING SYSTEM

LEAK DETECTION METHODS LEAKAGE SENSOR VISUAL LEAKAGE CONTROL LEAK DETECTION CABLE NEW – INTELLIGENT - SYSTEM Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

LEAK DETECTION METHODS LEAKAGE SENSOR example for underground installation DF 1000iDF 1030i DF 1037i NEW – INTELLIGENT - SYSTEM Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

LEAK DETECTION METHODS LEAKAGE SENSOR example for above gound installation DF 1000iDF 1010i DF 1017i NEW – INTELLIGENT - SYSTEM Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

APPLICATION RANGE AND REFERENCES INDUSTRIAL PIPING SYSTEM

APPLICATION RANGE AND REFERENCES Project: Boeing/USA Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

APPLICATION RANGE AND REFERENCES Project: CNC PP/PP Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

APPLICATION RANGE AND REFERENCES Project: ABBOTT LABS ECTFE/PP Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

APPLICATION RANGE AND REFERENCES Project: brewery Zipf / Zipf PEHD/PEHD Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

APPLICATION RANGE AND REFERENCES Project: PWN Andijk PEHD/PEHD VINK_NL Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

APPLICATION RANGE AND REFERENCES Project: CORUS BV PEHD/PVDF Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

APPLICATION RANGE AND REFERENCES Project: Petrochemica de Venezuela PP/ECTFE 250/160 & 315/200 Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

APPLICATION RANGE AND REFERENCES References in the PV Industry Global Solar, AZ Evergreen Solar, MA & MI Suniva, GA Hemlock Solar, MI Heliovolt, TX Sunpower, Phillipines Conergy / Germany First Solar/Malaysia Wacker/Germany Suntech/China Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

APPLICATION RANGE AND REFERENCES References in the Industry USA USAAT&T/Macungie PA, Bell Labs/Naperville IL, Cessna Air/Wichita KS, Dupont/Niagara Falls NY, Ford Motor Company/Detroit MI, General Motors/Trenton NJ, IBM/Austin TX, Motorola/Chandler AZ, Texas Instruments/Dallas TX, Boeing/Seattle EUROPE EUROPE Frauenhofer Institut/Germany, Voest Alpine/Austria, Flockton/GB, Philips/The Netherlands, Ciba Geigy/Switzerland ASIA ASIASharp/Japan, Samsung/Korea, Tech/Singapore Posco Hüls/Korea, Silterra Malaysia, IMFS Singapore Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

APPLICATION RANGE AND REFERENCES References in the Pharmaceutical Industry: Further customers: Johnson & Johnson, Wyeth, Glaxo.. Installation MethodsInstallation Methods Supply Range Leak detection Application Range and ReferencesApplication Range and References

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