1 James M c Intyre. 2 Outline Overview  TAGM Milestones  Documents & Travelers  Personnel Training  Special Training & Hazards Construction Plan 

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Presentation transcript:

1 James M c Intyre

2 Outline Overview  TAGM Milestones  Documents & Travelers  Personnel Training  Special Training & Hazards Construction Plan  Scheduling  Testing & Acceptance Plans  Documentations & Tracking Questions James M c Intyre

3 Overview TAGM Milestone  Dark Box Construction End Date: 06 May 2013  1 st Article Optical Fiber Bundle End Date: 13 May 2013  Complete First 3 Bundles / Select Ref. Bundle End Date: 17 Jun 2013  Submit TAGM Enclosure Design Drawings to JLab End Date: 15 Jul 2013  Complete Construction of Electronics Enclosure End Date: 20 Dec 2013 James M c Intyre

4 Overview TAGM Milestone  Complete 17 Optical Fiber Bundles End Date: 03 Jan 2014  Complete Construction of Fiber Array Enclosure End Date: 17 Jan 2014  Complete Assembly of Full Enclosure at UConn End Date: 14 Feb 2014  TAGM Disassembly / Packing for Shipment to JLab End Date: 28 Mar 2014  Delivery of TAGM components to JLab End Date: 07 Apr 2014 James M c Intyre

5 Overview Documentation & Travelers  TAGM Milestones  Construction Plan for the TAGM  Specifications of the TAGM Detector  Quality Assurance & Acceptance Test Plan for the TAGM James M c Intyre

Safety/Conduct Training ● Chemical Health and Safety Training – Hazard and chemical characterization/ assessment – Chemical Hygiene Plan including standard operating procedures – Waste disposal – Air quality – Protective equipment – Emergency response protocol ● Collaborative Institutional Training – Collaborative research – Conflict of interest – Responsible code of conduct – Mentor and trainee responsibilities – Research Misconduct 6 James M c Intyre

Job Training ● Walk-through the lab areas – Where safety stations, chemical storage, fume hood, MSDS, waste stations, etc. are located ● Standard operating procedure – These will be located at each work station – Shift checklist to track adherence ● Cooperative or supervised first shift ● Someone else always present on the floor ● Spot checks 7 James M c Intyre

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11 Construction Plan - Overall Scheduling  Completion Date – 07 Apr 2014  Total Man-power : 3 Grad Grad-hours (total) Tech-hours 2 Student 1179 Student-hours (total) Machining-hours James M c Intyre

12 Construction Plan Inspection & Acceptance Test Areas  Dark Box Testing Area Testing Optical Fibers Electronics James M c Intyre Allows for testing of: Single fused fibers Fiber bundles Cooling unit for the electronics’ enclosure

13 Construction Plan Inspection & Acceptance Test Areas  Rough Cut / Fusing Area Cross-sectional Dimension Cladding Inspection James M c Intyre

14 Construction Plan Inspection & Acceptance Test Areas  Gluing Area Bundle Dimensions Paint Coverage James M c Intyre Gluing Station (Clean room)

15 Construction Plan Documentation & Travelers  Use of Google Documents to Track: Rough Cut Bending Light Transmission Testing …  Provides up-to-date progress tracking  Envelopes with complete data list accompany components to JLab James M c Intyre

16 Construction Plan – Rough Cut Scheduling  End Date – 03 Jan 2014  Man-power: 1 Student 102 hours Inspection, Testing, & Acceptance Plans  Cross-sectional dimensions SciFi – Measure every 3 cm (prior to cutting) Light Guides – Measure 4cm from each end & 3 other locations (~ 40cm apart) Documentations & Tracking  Rough Cut Data Sheet James M c Intyre

17 Construction Plan – Fiber Straightening Scheduling  Man-power: hours Inspection, Testing, & Acceptance Plans  Check for damage to cladding  Crazing of fibers  Monitoring & recording temperature Documentations & Tracking  Straightening Temperature Data Sheet James M c Intyre

Scheduling  Man-power: 1 Grad. 51 hours Inspection, Testing, & Acceptance Plans  Check for damage to cladding  Measuring Length Documentations & Tracking  End-Mill Data Sheet 18 Construction Plan – End-Mill Fiber Cut James M c Intyre

Scheduling  Man-power: 1 68 hours Inspection, Testing, & Acceptance Plans  Check for damage to cladding  Check for surface imperfections Documentations & Tracking  Polishing Data Sheet 19 Construction Plan – Fiber-End Polishing James M c Intyre Polishing: End-Mill to copier paper Straight edge when polished in collar (shown above)

20 Construction Plan – Fiber Fusing Scheduling  Man-power: 1 Grad. 136 hours hours Inspection, Testing, & Acceptance Plans  Cross-sectional dimensions at the fusing joint  Cladding damage Documentations & Tracking  Fiber Fusing Data Sheet James M c Intyre

21 Construction Plan – Individual Fiber Inspection Scheduling  Man-power: 1 Grad. 272 hours 1 Student 272 hours Inspection, Testing, & Acceptance Plans  Light transmission Documentations & Tracking  Individual Fiber Inspection Data Sheet James M c Intyre

22 Construction Plan – Fiber Painting Scheduling  Man-power: 1 Grad. 68 hours Inspection, Testing, & Acceptance Plans  Cross-sectional dimensions  Even coating Documentations & Tracking  Fiber Painting Data Sheet James M c Intyre

23 Construction Plan – Bundle Bending Scheduling  Man-power: 1 Grad. 272 hours 1 Student 272 hours Inspection, Testing, & Acceptance Plans  Fiber cross-sectional shape  Crazing  Cladding cracking Documentations & Tracking  Bundle Bending Data Sheet James M c Intyre Start Finish

24 Construction Plan – Bundle Drying Scheduling  Man-power: 1 Grad. 136 hours Inspection, Testing, & Acceptance Plans  Inspect for fiber damage  Ensure completely dry prior to gluing Documentations & Tracking  None needed James M c Intyre

25 Construction Plan – Gluing Scheduling  Man-power: 1 Grad. 408 hours 1 Student 408 hours Inspection, Testing, & Acceptance Plans  Cross-sectional dimensions  Damage to fiber ends  Excess glue Documentations & Tracking  Bundle Gluing Data Sheet James M c Intyre

26 Construction Plan – Fiber Bundle Inspection Scheduling  Man-power: 1 Grad. 204 hours hours Inspection, Testing, & Acceptance Plans  Light transmission Documentations & Tracking  Individual Fiber Inspection Data Sheet James M c Intyre

27 Construction Plan – TAGM Drawing Submission Scheduling  End Date – 15 Jul 2013  Man-power: 1 Grad. 144 hours 1 36 hours Inspection, Testing, & Acceptance Plans  Spot check of dimensions by technician Documentations & Tracking  TAGM Drawings located on UConn PAN Wiki James M c Intyre

28 Construction Plan – Construction of Electronics Enclosure Scheduling  End Date – 20 Dec 2013  Man-power: 3 Grad. 144 hours 1 20 hours 1 Student 40 hours Inspection, Testing, & Acceptance Plans  Light seal test Documentations & Tracking  Pictures & construction notes maintained on the UConn PAN Wiki James M c Intyre

29 Construction Plan – Construction of Fiber Array Enclosure Scheduling  End Date – 17 Jan 2014  Man-power: 3 Grad. 165 hours 1 20 hours 1 Student 40 hours Inspection, Testing, & Acceptance Plans  Light seal test Documentations & Tracking  Pictures & construction notes maintained on the UConn PAN Wiki James M c Intyre e-e-

30 Construction Plan – Construction of Full TAGM Scheduling  End Date – 14 Feb 2014  Man-power: 2 Grad. 68 hours 1 Student 16 hours Inspection, Testing, & Acceptance Plans  Light seal test  30 Day Cosmic-Ray Testing of the TAGM Documentations & Tracking  Cosmic-Ray Testing Data Sheet James M c Intyre

31 Construction Plan – Delivery to JLab Scheduling  End Date – 07 Apr 2014  Man-power: 2 Grad. 72 hours 1 30 hours 1 Student 29 hours Inspection, Testing, & Acceptance Plans  Ensure proper documentation is shipped with the components  Spot checks Documentations & Tracking  Travelers  Sent in shipping boxes  Available also online James M c Intyre

32 Questions??? James M c Intyre