QUALIPLAST System originally designed to check quality of plastic caps and, more generally, of closures, up to a maximum Production Rate of 1,200 pcs/min, by using up to five matrix cameras. PRODUCT FAMILIES PRODUCT FAMILIES
TYPICAL COMPOSITION ACQUISITION UNIT u Two configurations, one or five Monochromatic Matrix Cameras, with high speed and resolution u Dedicated Lighting System u Dedicated professional Lenses u Dedicated Structure to support cameras and lighting systems PROCESSING UNIT u Industrial Cabinet completed with PC based Calculator Unit u Supervisory Unit to manage rejected items and pieces counting u Dedicated Software, developed on experience of tens of applications, fully interactive by a Man-Machine Interface (MMI) QUALIPLAST
GENERAL FEATURES QUALIPLAST Check from the top (one camera): -Measurements of circumference dimension and of possible inside seal -Circumference shape (possible ovalization) -Flashes presence, comparing to a reference sample -Non uniformity or absence of colour (inside surface) -Correctness of the sealing cone -Presence of dirt spots inside the cap -Imperfections or material lack of the upper profile Lateral Check (additional four cameras) : -Micro Imperfections or material lack of the upper profile -Presence of flashes, even small, comparing to a reference sample. -Presence of dirt spots on lateral surface
QUALIPLAST
QUALIPLAST INDUSTRIAL CONFIGURATION Monitor 17” Feeding Unit Conveyor belt Electrical panel
OTHER INDUSTRIAL CONFIGURATION QUALIPLAST Acquistion Unit Electrical panel Artificial Vision unit Electrically operated star shaped spacer Conveyor belt
Transport Requirements to install Vision System QUALIPLAST Falcon QualiPlast ONE (top camera)
QUALIPLAST Examples of typical defects on Caps Lack of material Flash Imperfection on tamper evident Ovalization Dirt spotsColour Variation
QUALIPLAST Examples of typical defects on Sport Cap
QUALIPLAST SOFTWARE DEMONSTRATION (click on image to start movie)
QUALIPLAST QUALIPLAST ONE MMI Esample