The Company Year of Foundation: 1969 Headquarters: Via Ludovico d’Aragona, Milano - ITALIA Associates: GRAFIKONTROL VERTRIEB GmbH Kurhausstrasse 52 D Bad Segeberg - GERMANY NEW CELIO ENGINEERING S.A. CH-6775 Ambri - SWITZERLAND
Development, manufacturing, installation of: Colour and Cut-Off register controls Colour and Cut-Off register controls for: commercial and newspaper web-offset presses (CR25, CR26, CR8, CR25TP) publication gravure presses (CR39, CR8, CR12) packaging gravure and flexo presses (CR33, CR34) CORE BUSINESS
In line closed loop Colour Density and Viscosity controls In line closed loop Colour Density and Viscosity controls for: publication gravure presses (Densikontrol, Ravicolor) In line closed loop Colour Density controls In line closed loop Colour Density controls for: commercials and newspapers web-offset presses (Densiweb) CORE BUSINESS
Paper Quality controls Paper Quality controls for: publication rotogravure commercials and newspaper web-offset presses (Webscan) Viscosity and Print Quality controls Viscosity and Print Quality controls for: Packaging gravure and flexographic presses (Viscolor, Grafikscan) CORE BUSINESS
CR 25 – Circumferential and lateral Colour Register Control with micro marks. CR 26 – Circumferential and lateral Colour Register Control before dryer with micro marks. CR 8 – Full automatic Longitudinal and Side-lay ribbons Register Control. DENSIWEB – In-line optical densitometer with closed-loop regulation. WEBSCAN – 100% web defect detection Web-offset presses Products for
Hardware e software designed and produced by Grafikontrol to avoid obsolesces. LCD and Touch-screen videos. Motorized cameras and detecting heads with self- centering optics. High speed custom cameras. Use of high brilliance white LED technology to guarantee the best reliable and durable (11 years) light source The Technology
Speed, accuracy and high reliability. Assurance of full automatic make ready Huge waste reduction. Touch screen and Windows based graphic allows friendly use and minimal operator training. Performances
Circumferential and Lateral Micro-mark Register Control
LED source lights with min hours life time. Cameras mounted on motorized bars, optics, electronic boards and light sources are designed by Grafikontrol Electronic boards with DSP (Digital Signal Processing) image processor. Micro marks are geometric shapes and not dots, not subject to print conditions. They can be placed anywhere. Image Acquisition: the high speed camera reaches up to 200 images/sec, allowing a reading at every cylinder revolution.
4 mm 3 mm 100 mm 66 mm The equipment allows, at each new job, to carry out fully-automatic start-up without the operator’s intervention, enabling a considerable reduction in wastes and start-up times
CR 25 CAMERA WITH MOTORIZED BAR RETRACTING DEVICE FOR WEB UP
User-friendly with touch-screen video Real time visualisation of marks and... instantaneous error value for each color
Longitudinal and Side-lay Ribbons Register Control
LED source lights with min hours life time Register error correction up to ±100 mm for both longitudinal and side register Full automatic start up for both cut-off and side-lay register without operator’s intervention Side register is controlled with no printing (ribbon slitting edge) No mark loss, nor variations on longitudinal register when correction is made on the side register due to continuous mark auto-centering
One single detecting head for both longitudinal and side register control Cut-off register controlled through a small mark, placed in a 3,2 mm non printed gap
Individual Ribbon register behaviour Detecting head setting
CLOSED LOOP COLOUR DENSITY CONTROL
Lighting with high brilliance white LED matrix (min hours life time). Closed loop control of both Colour Densities and Chromatic Balance. Information about dot gain, print contrast, slur, trapping for each key, for best colour analysis. Reading of two keys simultaneously (twice as fast as closest competitor system) and immediate correction of the density of the two sectors (not at the end of the web scanning). User friendly. High waste reduction at every make-ready of new jobs: ~1500 copy waste for a 48 pp press.
100% 50% Densitometric scales 100% 50% grey 100%PANTONE 50% 100%PANTONE 50% Densitometric scale for the control of 2 PMS colours Different Marks size: height 1,5 mm - 2 mm - 4 mm White space required: Marks size + 2 mm
The system automatically controls : and … Colour Density Set-Point measured values
Chromatic balance Set-Point measured values
References
WEB DEFECTS DETECTION
Continuous paper quality control from roll stand to press delivery. Quick interpretation to distinguish paper breaks due to the web defect, roll prep or press issues. PAPERSCAN: PAPERSCAN: 1 mm 2 defects detection sensitivity for spots, patches, folds, dirt, holes, cuts, breaks, tears and edge-nicks. PAPERSCAN: PAPERSCAN: Lighting system made of LED modules with lifetime higher than hours. BREAKSCAN: BREAKSCAN: Continuous high speed video recording of running web up to 1500m/min. BREAKSCAN: BREAKSCAN: Sequence of events, causes of web breaks, can be analyzed frame by frame.
The system uses two detection modules:
Tears Spots Splices Holes Reel and job data
Defect’s information Crease
Patch
Image print Hole
Report print Tear
Greyness chart Splice
Press speed Cameras positions