PISTON PUMPS Steve Skinner, Eaton Hydraulics, Havant, UK

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Presentation transcript:

PISTON PUMPS Steve Skinner, Eaton Hydraulics, Havant, UK Copyright  Eaton Hydraulics 2000

PISTON PUMPS Introduction Products

CYLINDER BLOCK AND PISTON

CYLINDER BLOCK AND PISTON

PISTON SHOE

ROTATING GROUP

PISTON PUMP PRINCIPLE

FIXED DISPLACEMENT AXIAL PISTON PUMP 1 2

Q FIXED DISPLACEMENT PISTON PUMP Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

Q VARIABLE DISPLACEMENT PUMP - MAX FLOW STROKE Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

Q VARIABLE DISPLACEMENT PUMP - REDUCED FLOW STROKE Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

VARIABLE DISPLACEMENT PUMP - REDUCED FLOW STROKE Q Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

VARIABLE DISPLACEMENT PUMP - ZERO FLOW STROKE Q Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

VARIABLE DISPLACEMENT PUMP - ZERO FLOW STROKE Q = (No. of Pistons) x (Piston Size) x (Piston Stroke) x (Drive Speed)

VARIABLE DISPLACEMENT PUMP - REVERSED FLOW Q

SINGLE OPERATING PISTON

DOUBLE ACTING OPERATING PISTON

DUAL OPERATING PISTON

PERPENDICULAR OPERATING PISTON

SWASH PLATE BEARING PINTLE SADDLE

PISTON SHOE LUBRICATION

PISTON SHOE LUBRICATION

TYPICAL CONSTRUCTION

TYPICAL CONSTRUCTION

OPEN LOOP TRANSMISSION

OPEN LOOP TRANSMISSION

OPEN LOOP TRANSMISSION

OPEN LOOP TRANSMISSION

OVER CENTRE OPEN LOOP TRANSMISSION

CLOSED LOOP TRANSMISSION

CLOSED LOOP TRANSMISSION

CLOSED LOOP TRANSMISSION

CLOSED LOOP TRANSMISSION

CLOSED LOOP TRANSMISSION

CLOSED LOOP TRANSMISSION

TYPICAL CLOSED LOOP CIRCUITRY

DISPLACEMENT CONTROL OPTIONS DIRECT DISPLACEMENT CONTROL: Manual Electric Motor Pilot pressure Electronic PRESSURE / DISPLACEMENT CONTROL: Pressure Compensation Load Sensing Constant Power CONTROL

MANUAL DISPLACEMENT CONTROL Q

ELECTRIC DISPLACEMENT CONTROL Q ~8 sec ~40 sec M M

ELECTRONIC DISPLACEMENT CONTROL Q U tMIN ~ 300 mS - 1000 mS U

PILOT PRESSURE DISPLACEMENT CONTROL Q PP (bar) 10 40 PP

PRESSURE COMPENSATION Q P

LOAD SENSING Q P P1 P2 P2 P1

POWER LIMITING Q P P.Q

AXIAL PISTON PUMP CHARACTERISTICS Displacements to 750+ cm3/r Pressure capabilities to 350/400 bar High noise level Sensitive to poor inlet conditions & contamination High overall efficiency Good life expectancy Large, bulky units Good fluid compatibility High cost.

PISTON PUMPS Introduction Products

PVB SERIES Classic product Single control piston No separate valve plate Pintle bearing yoke Fixed displacements up to 95 cm3/rev. 140 bar 210 bar 11 14 21 33 43 62 95 198 cm3 / rev

25 41 45 cm3 / rev PVE SERIES Mainly mobile applications Single control piston Pintle bearing yoke Through drive option Integral vane pump option. 185 bar CONTROLS Pressure compensator Load sensing Remote compensator Electric dual setting compensator Accumulator unloading compensator 210 bar 25 41 45 cm3 / rev

PVQ SERIES Industrial pump range comprising quietened versions of PVB & PVE Single control piston Pintle bearing yoke. 140 bar CONTROLS Pressure compensator Load sensing Remote compensator Electric dual setting compensator Accumulator unloading compensator 185 bar 210 bar 11 14 21 25 33 41 45 cm3 / rev

TA 19 SERIES TRANSMISSION PUMPS Medium duty hydrostatic transmission for mobile applications Single and double units with integral charge and auxiliary pumps Based on PVE open loop pump Aluminium body Typical applications include fork lift trucks and skid-steer loaders. 41 cm3/rev 41 + 41 cm3/rev PMAX 210 350 bar psi 3000 5000

PVH SERIES Industrial and mobile pump range Wide range of control options (including torque limiting) Control piston plus bias piston 200% through drive capability Saddle bearing yoke. 250 bar 57 74 98 131 cm3 / rev

PVM SERIES PMAX 230 bar Range PMAX psi 280 4000 250 3600 230 3300 230 bar Range bar PMAX psi Low noise Industrial and Mobile pump series Single control piston Saddle bearing yoke 200% through drive capability. 350 5000 320 4600 280 4000 280 bar Range

PVM SERIES - 230 bar - 280 bar 141 cm3/r 106 81 63 50 32 20

PMAX PVX SERIES HYDROKRAFT PUMPS High pressure open loop pumps for industrial applications Wide range of control options Saddle bearing yoke with single axial control piston. PMAX 420 bar 350 bar

PMAX PVW SERIES HYDROKRAFT PUMPS High pressure open loop pumps for industrial applications Wide range of control options Saddle bearing yoke with perpendicular control piston Suitable for larger displacements and multiple units. PMAX 420 bar 350 bar

cm3/rev PVX & PVW SERIES OPEN LOOP PUMPS PVW PVX 250 360 500 750 66 90 130 180 PVX PVW

PMAX TVW SERIES HYDROKRAFT TRANSMISSION PUMPS High pressure closed loop pumps for industrial applications Wide range of control options Saddle bearing yoke with perpendicular control piston Integral pilot and charge pump options. PMAX 420 bar 350 bar

TVW SERIES CLOSED LOOP PUMPS cm3/rev 130 180 250 360 500 750 TVW

INTEGRATED MOTOR PUMP An oil-cooled electric motor and pump assembly mounted within a noise reducing shroud

INTEGRATED MOTOR PUMP An oil-cooled electric motor and pump assembly mounted within a noise reducing shroud

INTEGRATED MOTOR PUMP An oil-cooled electric motor and pump assembly mounted within a noise reducing shroud

INTEGRATED MOTOR PUMP Significant noise and space reductions Suitable for standard single or multiple vane or piston pumps Access port for pump control adjustments Available in five power sizes from 15 to 92 kW. kW - 15 22 45 75 92 HP - 20 30 60 100 125

PISTON PUMP RANGE PRESSURE CAPABILITY DISPLACEMENT PVX / PVW PVM PVH PVQ PVE DISPLACEMENT

PISTON PUMPS Steve Skinner, Eaton Hydraulics, Havant, UK Copyright  Eaton Hydraulics 2000