5 Axis Machining Clamping Devices for 5 axis machining.

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Presentation transcript:

5 Axis Machining Clamping Devices for 5 axis machining

Clamping Devices for 5 Axis Machining Requirements of clamping devices for 5 axis machining: Good accessibility of the tools to the workpiece Small structure height Compact dimensions Admission of machine cutting forces Simple integration into the device body Different structure variants Alternative oil connection possibilities Pipe connection/O-ring connection

Clamping Devices for 5 Axis Machining Additional desirable technical characteristics Suitability for automated manufacturing processes Workpiece position control Suitable for automatic workpiece loading Flexibility and adaptability for the treatment of workpiece parts families Interface between clamping device and workpiece to allow easy changeovers

Clamping Devices for 5 Axis Machining Selection of suitable elements Bore Clamp with centring function Bore Clamp without centring function Fixture Clamp Mini Hinge Clamp

Bore Clamp with centring function

Bore Clamp with centring function – Construction Workpiece Clamping segments Cone Cone flange Integrated hyd. screw-in module

Bore Clamp with centring function Clamping diameter range 16 to 46 mm

Bore Clamp with centring function – Connection types Pipe thread connection Bored channels

Bore Clamp with centring function – Technical data Clamping repeatability 0.005 mm permissible drilling tolerance +/- 0,2mm Important The max. clamping pressure for each adjustment range must not be exceeded otherwise damage to the bore clamp will occur.

Bore Clamp with centring function – Example of use

Bore Clamp Without Centring Function

Bore Clamp without centring function – Operating principle

Bore Clamp without centring function – Construction Clamping Bolt -Clamped- -Unclamped- Wiper Clamping Device Piston For Niederzug Piston for Unclamp Compression Spring Housing

Bore Clamp without centring function – Housing and connection variants Block Elements Flange Type Plug-in Elements

Bore Clamp without centring function – Technical data

Bore Clamp without centring function – Application examples

Bore Clamp without centring function – Application examples Multi-Sided treatment of aluminium covers on a multi-spindle machining centre Aluminium cover Bore Clamps 3 per housing

Bore Clamp without centring function – Application example Plan View

Bore Clamp without centring function – Application example Bore Clamps x 3 Setting takes place in three drillings at the lower surface of the workpiece

Bore Clamp without centring function – Application example Bore Clamp x 3 Adjustment over two spring-tensioned conical pins (red) Additionally integrated supporting element

Bore Clamp without centring function – Application example Bore Clamps x 3 Workpiece Clamped

Fixture Clamp (in Vorbereitung)

Fixture Clamp – Characteristics Narrow design High rigidity and accuracy Position control in the fixed jaw Double acting function Central lubrication Flanged design 3 Clamping functions Fixed jaw Concentric Position flexible

Fixture Clamp Festbacke – Structure Fixed Jaw Moving Jaw Piston Carriage

Fixture Clamp Concentric – Structure Moving Jaw Jaw Carrier Wedge Unclamping Piston Piston

Fixture Clamp – Technical data

Fixture Clamp – Application example 3 axis machining of bushes Concentric Fixture Clamps Nr. 4413-150

Fixture Clamp – Application example Special Jaws with prefixing (left)

Fixture Clamp – Application example Spring pre-clamp for transverse positioning

Fixture Clamp – Application example

Mini-Hinge Clamp

Mini-Hinge Clamp – Structure Clamping Lever Link No Side-Loads at clamping position Piston Rod

Mini-Hinge Clamp – Remarks

Mini-Hinge Clamp –Technical Data

Mini-Hinge Clamp – Application Examples Special Clamping Lever Mini Hinge Clamp with bronze wiper

Mini-Hinge Clamp – Application example Hydraulic clamping on a swivelling bridge in connection with a zero point clamping system (STARK)

Mini-Hinge Clamp – Application example

Mini-Hinge Clamp – Application example Bronze wiper