GMM GEAR MEASURING MACHINE A new generation MDM MECATRONICS s.r.l. – Via IV Novembre, 22.24.26 MINERBIO (BO) Tel 0039.051.660.5137 Fax 0039.051.661.5543.

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Presentation transcript:

GMM GEAR MEASURING MACHINE A new generation MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax

GMM GEAR MEASURING MACHINE A new generation -RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES -LINEAR MOTORS WITH NEUTRAL AXIS THRUST - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM -PNEUMATIC ACTIVE ISOLATORS TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax

Rigidity and long term structural stability are achieved by means of lapped granite guideways with well dimensioned cursors sustained from a special frictionless airbearings configuration and design -RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES -LINEAR MOTORS WITH NEUTRAL AXIS THRUST - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS

Rigidity and long term structural stability are achieved by means of lapped granite guideways with well dimensioned cursors sustained from a special frictionless airbearings configuration and design - 4 AXIS METROLOGY TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS -POSITIONS TRANSDUCTORS AND PROBING SYSTEM -SW MACHINE / OPERATOR INTERFACE -RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES -LINEAR MOTORS WITH NEUTRAL AXIS THRUST

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY A careful dimensioning and dislocation of the moving masses and the pneumatic balancing system of the vertical axis have allowed the realization of a light structure, capable of large dimensional capability of linear and angular movements MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS -LINEAR MOTORS WITH NEUTRAL AXIS THRUST

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES -LINEAR MOTORS WITH NEUTRAL AXIS THRUST - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY The linear axis (XYZ) are moved by means of Special linear motors thrusting along the neutral axis without lateral components of force and dimensioned for a minimum thermal effects. The range of controlled speed is very large and the linearity of the movements is perfect ; characteristics not easily obteinable when a rotary movement is transformed into a linear one MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS A careful dimensioning and dislocation of the moving masses and the pneumatic balancing system of the vertical axis have allowed the realization of a light structure, capable of large dimensional capability of linear and angular movements

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY The linear axis (XYZ) are moved by means of Special linear motors thrusting along the neutral axis without lateral components of force and dimensioned for a minimum thermal effects. The range of controlled speed is very large and the linearity of the movements is perfect ; characteristics not easily obteinable when a rotary movement is transformed into a linear one MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS -LINEAR MOTORS WITH NEUTRAL AXIS THRUST -POSITIONS TRANSDUCTORS AND PROBING SYSTEM

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY The linear and notary transducers are first class high resolutions devices made of glass protected scales with certified CTE MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS -LINEAR MOTORS WITH NEUTRAL AXIS THRUST The Probing System is a patented proprietary design of MDM-MECATRONICS based on a special high linearity LVDT capable of 50nm resolution.

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax POSITIONS TRANSDUCTORS AND PROBING SYSTEM -PNEUMATIC ACTIVE ISOLATORS -LINEAR MOTORS WITH NEUTRAL AXIS THRUST The linear and notary transducers are first class high resolutions devices made of glass protected scales with certified CTE The Probing System is a patented proprietary design of MDM-MECATRONICS based on a special high linearity LVDT capable of 50nm resolution.

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM -PNEUMATIC ACTIVE ISOLATORS TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY The models GMM70 e GMM110 are based to the ground by means of pneumatic autolevelling supports of first quality willing to warranty maximum insulation from external vibrations and absorb the kinetic energy of moving masses MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax LINEAR MOTORS WITH NEUTRAL AXIS THRUST

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax AXIS METROLOGY -PNEUMATIC ACTIVE ISOLATORS -LINEAR MOTORS WITH NEUTRAL AXIS THRUST The models GMM70 e GMM110 are based to the ground by means of pneumatic autolevelling supports of first quality willing to warranty maximum insulation from external vibrations and absorb the kinetic energy of moving masses

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE The 4th axis is an airbearing/ballbearing composite rotary table, moved by means of an special high-quality torque motor over dimensioned configured as frictionless „Electronic Shaft“ without mechanical reductions and capable of a very large dinamic performance -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS -LINEAR MOTORS WITH NEUTRAL AXIS THRUST

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS - 4 AXIS METROLOGY -PERFORMANCE VERIFICATION -LINEAR MOTORS WITH NEUTRAL AXIS THRUST The 4th axis is an airbearing/ballbearing composite rotary table, moved by means of an special high-quality torque motor over dimensioned configured as frictionless „Electronic Shaft“ without mechanical reductions and capable of a very large dinamic performance

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax LINEAR MOTORS WITH NEUTRAL AXIS THRUST Performance Verification based on a procedure performed from the MDM-MECATRONICS, that is accredited in the National Calibration System (SIT 082) in compliance to the ISO with the use of artifacts calibrated from primary National Calibration bodies

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PERFORMANCE VERIFICATION -MEASURED PARTS Performance Verification based on a procedure performed from the MDM-MECATRONICS, that is accredited in the National Calibration System (SIT 082) in compliance to the ISO with the use of artifacts calibrated from primary National Calibration bodies -LINEAR MOTORS WITH NEUTRAL AXIS THRUST

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS -LINEAR MOTORS WITH NEUTRAL AXIS THRUST -Measurable Cylindrical parallel/helical, internal/external Spur, Worm and Bevel Gears with involute profile -Profiles of solids of revolution -3D Metrology and Reverse Engineering -Statistical Process Control (SPC)

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -LINEAR MOTORS WITH NEUTRAL AXIS THRUST -Measurable Cylindrical parallel/helical, internal/external Spur, Worm and Bevel Gears with involute profile -Profiles of solids of revolution -3D Metrology and Reverse Engineering -Statistical Process Control (SPC)

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM FAMILY -SW MACHINE / OPERATOR INTERFACE -LINEAR MOTORS WITH NEUTRAL AXIS THRUST Metrologic SW is developed, assisted and Licensed to end users from the sister SW Company MDM-Metrosoft

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM FAMILY -SW MACHINE / OPERATOR INTERFACE -LINEAR MOTORS WITH NEUTRAL AXIS THRUST Metrologic SW is developed, assisted and Licensed to end users from the sister SW Company MDM-Metrosoft

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM FAMILY -SW MACHINE / OPERATOR INTERFACE The Windows based SW follows the simple rule WYSIWYG (what you see is what you get). The SW is „User Friendly“ and adds expectise to the operator. -LINEAR MOTORS WITH NEUTRAL AXIS THRUST

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM FAMILY -SW MACHINE / OPERATOR INTERFACE -LINEAR MOTORS WITH NEUTRAL AXIS THRUST The Windows based SW follows the simple rule WYSIWYG (what you see is what you get). The SW is „User Friendly“ and adds expectise to the operator.

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM FAMILY -SW MACHINE / OPERATOR INTERFACE The measurement results are clearly rapresented with the most popular graphs, with numerical values and classification always displaied -LINEAR MOTORS WITH NEUTRAL AXIS THRUST

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM FAMILY -SW MACHINE / OPERATOR INTERFACE -LINEAR MOTORS WITH NEUTRAL AXIS THRUST The measurement results are clearly rapresented with the most popular graphs, with numerical values and classification always displaied

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM FAMILY -SW MACHINE / OPERATOR INTERFACE -LINEAR MOTORS WITH NEUTRAL AXIS THRUST Profile and lead test charts with classification compliant to Norms DIN/ISO/AGMA

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM FAMILY -SW MACHINE / OPERATOR INTERFACE -LINEAR MOTORS WITH NEUTRAL AXIS THRUST Profile and lead test charts with classification compliant to Norms DIN/ISO/AGMA

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM FAMILY -SW MACHINE / OPERATOR INTERFACE The files of all measurements can be printed, saved,riedited choosing the display parameters at need -LINEAR MOTORS WITH NEUTRAL AXIS THRUST

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -PNEUMATIC ACTIVE ISOLATORS MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM FAMILY -SW MACHINE / OPERATOR INTERFACE -LINEAR MOTORS WITH NEUTRAL AXIS THRUST The files of all measurements can be printed, saved,riedited choosing the display parameters at need

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES -LINEAR MOTORS WITH NEUTRAL AXIS THRUST - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS -GMM40 -GMM70 -GMM110

-RIGIDITY AND STRUCTURAL STABILITY -DINAMICAL OPTIMIZATION OF MOVING MASSES -LINEAR MOTORS WITH NEUTRAL AXIS THRUST - 4 AXIS METROLOGY -POSITIONS TRANSDUCTORS AND PROBING SYSTEM TOPICAL CHARACTERISTICS -PERFORMANCE VERIFICATION -MEASURED PARTS -SW MACHINE / OPERATOR INTERFACE -GMM FAMILY MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax PNEUMATIC ACTIVE ISOLATORS -GMM70 -GMM110 GMM40 AVAILABLE MODELS

MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM40 AVAILABLE MODELS Measuring Range: X = 350mm. Y = 240mm. Z = 390mm. Max Diam. = 400mm. Max.Shaft Length = 700mm Layout Dimensions: Heigh: 1840mm. Length: 2680mm. Width: 1160mm.

MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM40 AVAILABLE MODELS Measuring Range: X = 350mm. Y = 240mm. Z = 390mm. Max Diam. = 400mm. Max.Shaft Length = 700mm Layout Dimensions: Heigh: 1840mm. Length: 2680mm. Width: 1160mm.

MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM70 AVAILABLE MODELS Measuring Range: X = 650mm. Y = 390mm. Z = 590mm. Max Diam. = 700mm. Max.Shaft Length = 1000mm Layout Dimensions: Heigh: 2200mm. Length: 3200mm. Width: 1395mm.

MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax GMM70 AVAILABLE MODELS Measuring Range: X = 650mm. Y = 390mm. Z = 590mm. Max Diam. = 700mm. Max.Shaft Length = 1000mm Layout Dimensions: Heigh: 2200mm. Length: 3200mm. Width: 1395mm.

GMM110 MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax AVAILABLE MODELS Measuring Range: X = 900mm. Y = 600mm. Z = 590mm. Max Diam. = 1100mm. Max.Shaft Length = 1400mm Layout Dimensions: Heigh: 2855mm. Length: 3550mm. Width: 2115mm.

GMM110 MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax AVAILABLE MODELS Measuring Range: X = 900mm. Y = 600mm. Z = 590mm. Max Diam. = 1100mm. Max.Shaft Length = 1400mm Layout Dimensions: Heigh: 2855mm. Length: 3550mm. Width: 2115mm.

MDM MECATRONICS s.r.l. – Via IV Novembre, MINERBIO (BO) Tel Fax