Lathe Training

Agenda ST vs SL differences Super Speed models ST-20Y/ST-30Y DS-30

Automatic Tool Pre-Setter Automatic or manual mode IPS (Intuitive Probing System) based interface for user-friendly operation. The probe can be activated thru the NC program for in-process tool wear adjustment and for tool breakage detection. Everyday production and precision can be improved with the automation of setups and wear adjustments.

Automatic Tool Pre-setter ATP page. Prompts user for necessary inputs. Will send code to MDI.

IPS Live Image Graphical representation of the machining process. Has the capability to show main spindle, second spindle and tail stock simulations.

Live Tool Drive Previous Live Tool drive units were belt driven and only 5 HP. Current production is all gear driven. 7.5 HP motor is standard (was LT-HT option).

Live Tool Drive

Y-axis Details Is Y-axis an option? NO They are their own models. What Y-axis models are available? ST-20Y ST-20SSY ST-30Y ST-30SSY DS-30Y DS-30SSY

Y-axis Details What is Y-axis? A plane perpendicular to X-axis and Z-axis What does Y-axis do? Provides interpolated motion for OFF center feature machining on G17 and G19 planes. Y-axis motion is achieved by interpolation of X-axis and a VIRTUAL horizontal axis.

Y-axis Details Y-axis saddle between wedge and Z-axis. Same saddle between ST-20Y and ST-30Y

Y-axis Details OK – What are the G17 and G19 planes?

Y-axis Details Is Live Tooling Standard on Y-axis models? YES What does Live-Tooling include? C-axis (Main Spindle Interpolated Motion) Positioning Accuracy (+/- 0.01 Degrees) 5 Hp motor (Current Design) 365mm Diameter Brake Disk 4,448 N Clamping Force Face Mounted Heads (Radial and Axial) 1 Each Radial and Axial Milling Heads (Except HAE region) 3000 RPM 7.5 Hp Standard (Current Design) 22Nm Peak – 8.5Nm Continous VDI40 Standard Size Shank 117.5mm Standard Coupling Length (ST/DS models)

Y-axis Details +/- 50mm axis travel What are the specifications for the Y-axis? +/- 50mm axis travel 50mm above and below spindle centerline 18 m/min Rapids Max Thrust 1,738N +/- 0,005mm Positioning +/- 0,003mm Repeatability

LIVE TOOL HEAD SELECTION: Y-axis Details LIVE TOOL HEAD SELECTION: AXIAL MILL DRILL ER32 1:1 HIGH TORQUE ER32 3:1 OFFSET 2” (50MM) HIGH SPEED ER32 1:3 OFFSET RADIAL MILL DRILL ER32 1:1 ANGULAR ADJUSTABLE 0-90 DEG ER20 1:1 Y-AXIS KEYSET CUTTER ER32 1.27:1

LIVE TOOL HEAD TURRET MOUNTING AND ALIGNMENT: Y-axis Details LIVE TOOL HEAD TURRET MOUNTING AND ALIGNMENT:

Y-axis Details OPERATION and PROGRAMMING: Can I use canned cycles with the Y-axis? Yes. It is possible the use canned cycles on a Haas Y-axis Lathe. Radial canned Cycles – G19 Plane: G75 (Grooving and Drilling Cycle) G195 ( Right Hand - Live Tool Radial Tapping) G196 ( Left hand - Live Tool Radial Tapping ) Axial canned Cycles – G17 Plane: Drilling Cycles: G74, G81, G82, G83 Boring Cycles: G85, G89 Tapping: G95 and G186

Y-axis Details OPERATION and PROGRAMMING: Updated Radial Canned Cycles: * Next software Release: G241 Radial Drill Canned Cycle   G242 Radial Spot Drill Canned Cycle   G243 Radial Normal Peck Drilling Canned Cycle    G245 Radial Boring Canned Cycle   G249 Radial Bore and Dwell Canned Cycle

Y-axis Details OPERATION and PROGRAMMING: What are the most important things to consider when planning a set-up and program of a part? Work Piece Diameter Tool extension from holder (radial) Required Y-axis travel from centerline All points mentioned above work with or against each other when planning out a JOB. Careful consideration of the Y-axis envelope must be taken

Y-axis Work Envelopes

Y-axis Work Envelopes

Y-axis Work Envelopes

DUAL SPINDLE MODELS DS-30 DS-30Y DS-30SS DS-30SSY (Medium Frame Models) DS-30 DS-30Y DS-30SS DS-30SSY

WHAT WILL WE COVER? MODEL CONFIGURATION DETAILS SECONDARY SPINDLE SPECS PROGRAMMING AND EXAMPLES TOOLING OPERATION SET-UP

Why a Dual-Spindle Machine? COMPLETE PART MACHINING IN ONE SET UP MINIMAL OPERATOR HANDLING INCREASED THROUGHPUT – UNATTENDED REDUCED WORK IN-PROCESS FULLY SYNCHRONIZED TURNING ON-THE-FLY PASS OFF REDUCED CYCLE TIMES

DUAL SPINDLE MODELS Standard Features: Common Options: • 8.3" Main Spindle Hydraulic Chuck 8.3" Sec Spindle Hydraulic Chuck • Synchronous Turning Capability • On-The-Fly Pass-Off • 15" Color LCD Monitor Spindle Orientation B-axis Servo Driven Ball Screw • Built-In USB Port • 1 MB Program Memory • Rigid Tapping • Live Tooling / C Axis (Y axis only) ISO Standard G-Code Programs User Friendly Haas Control • Live Tooling with C Axis • High-Pressure Coolant • Automatic Tool Presetter • Belt-Type Chip Conveyor • Ethernet Interface • Haas Intuitive Programming • Servo Bar Feeder Interface • Parts Catcher Remote Jog Handle Servo Bar Feeder High Intensity Lighting

Second Spindle (DS) vs Sub-Spindle (TL-15/25) 210mm chuck vs 135mm chuck (56% increase) 14.9 kW power vs 6.0 kW power (148% increase) 52.3mm vs 30mm drawtube diameter (74% increase) Spindle synchronization On the fly part hand off Mechanical spindle brake Available air jet blast for both spindles

DUAL SPINDLE SYSTEM Second spindle motor Second spindle housing Secondary Brake

NEW SPINDLE BORE CAPACITY OPTIONS Increase through bore and chuck on main spindle. Available for all DS versions, SS, Y. DS-3B : DS-30, DS-30Y DS-3BSS : DS-30SS, DS-30SSY 3” (76.2mm) Bar Capacity 10” (254mm) Chuck Upgrade 30 Hp / 22.4kW 4,000/4,800 RPM Max A2-6 Spindle Nose Servo BAR300 – BAR3010SS

REVERSE LIVE TOOLING KEYWAY CUTTER Y-AXIS ER-32

REVERSE STATIC TOOLING Twin-Bore Main and Secondary Spindle VDI40 – 1” (25mm) SHANK BAR

ES-0335 for tooling details NEW EXTENDED TOOLING DUAL-SPINDLE TOOLING 8” CHUCK CLEARANCE 1 EACH INCLUDED WITH ALL DUAL-SPINDLE MODELS ES-0335 for tooling details ¾ (20mm) Tooling for VB24 Turret 1” (25mm) Tooling for VB12 Turret

24 Station Hybrid Turret VB24 / 12 VDI + 12 BOT ¾ (20mm) Tooling

SYNCHRONOUS CONTROL WHAT ARE THE G-CODES FOR SPINDLE SYNCHRONIZATION? FANCY TERMINOLOGY FOR: SPINDLE SYNCHRONIZATION WHAT ARE THE G-CODES FOR SPINDLE SYNCHRONIZATION? G199 - ENGAGE SPINDLE SYNCHRONOUS CONTROL (GROUP 0) G198 - DISENGAGE SPINDLE SYNCHRONOUS CONTROL (GROUP 0) LIMITED TO 3400 RPM BY PARAMETER 854 WHAT HAPPENS ONCE SPINDLES ARE ENGAGED AND SYNCHRONIZED? BOTH SPINDLES ACCELERATE AT THE SAME SPEED (G96) BOTH SPINDLES DECCELERATE AT THE SAME SPEED (G96) BOTH SPINDLES MAINTAIN COMMANDED SPEEDS AT ALL TIMES

SYNCHRONOUS CONTROL WHAT ARE THE BENEFITS OF SPINDLE SYNCHRONIZATION? 1) ALLOWS FOR ON-THE-FLY (WITHOUT SPINDLES AT FULL SPEED) PASSING OF PARTS FROM ONE SPINDLE TO THE OTHER IN EITHER DIRECTION 2) ALLOWS FOR CLAMPING OF PARTS WITH BOTH CHUCKS OR COLLETS FOR INCREASED RIGIDITY AND SUPPORT. SIMILAR TO BETWEEN CENTER TURNING BUT WITH GREATER BENEFITS. 3) DONE-IN-ONE PART MACHINING. MINIMIZE PART HANDLING AND MULTIPLE SET UPS. CYCLE TIME REDUCTION.

SYNCHRONOUS CONTROL

G & M Codes MAIN SPINDLE G & M CODES M10 – Main Spindle (CHUCK OPEN) M11 – Main Spindle (CHUCK CLOSE) M14 – Main Spindle (BRAKE ON) M15 – Main Spindle (BRAKE OFF) M03 (S) – Main Spindle Forward M04 (S) – Main Spindle Reverse M05 – Main Spindle Stop M19 P0 – Secondary Spindle Orientation ( P0 = Orientation in Degrees)

G & M Codes SECONDARY SPINDLE G & M CODES M110 – Secondary Spindle (CHUCK OPEN) M111 – Secondary Spindle (CHUCK CLOSE) M114 – Secondary Spindle (BRAKE ON) M115 – Secondary Spindle (BRAKE OFF) M143 (P) – Secondary Spindle Forward M144 (P) – Secondary Spindle Reverse M145 – Secondary Spindle Stop M119 P0 – Secondary Spindle Orientation ( P0 = Orientation in Degrees)

G & M Codes WHAT IS THE MOST EFFICIENT WAY TO PROGRAM SECONDARY SPINDLE OPERATIONS WHEN NOT USING A CAM SYSTEM ( IPS – VQC – HAND CAM). G14 - Main to Secondary Swap ( MIRROR Z-AXIS ) G15 – Spindle Swap cancel ( MIRROR Z-AXIS CANCEL ) ELEMINATES THE NEED TO PROGRAM USING ALL SECONDARY SPINDLE CODES AND POSTIVE Z-AXIS MOTION THAT COULD BE VERY CONFUSING.

Z-AXIS MIRROR ON STD MAIN SPINDLE PROGRAM G14 MIRROR SECOND SPINDLE OD ROUGH %O0001 (TURNING) N1 G50 S1500 G14 (MIRROR Z-AXIS) N2 G00 T101 G97 S500 M03 (M144) N3 G00 G54 X0 Z0.25 (G55) N4 G01 Z0 F0.005 N5 G01 X0.50 K-0.050 (K0.05) N6 G01 Z-0.50 (Z0.05) N7 G01 X0.75 K-0.050 N8 G01 Z-1.0 I0.050 N9 G01 X1.25 K-0.050 N10 G01 Z-1.5 N11 G00 X1.5 Z0.25 N12 M05 (M145) N13 G15 (MIRROR CANCEL) M30 % STD MAIN SPINDLE PROGRAM G14 MIRROR SECOND SPINDLE PROGRAM

Z-AXIS MIRROR ON WILL G14 MIRROR CANNED CYCLES SUCH AS DRILLING, TAPPING AND OD ROUGHING CYCLES LIKE G71 ?? YES. G14 WILL MIRROR EVERYTHING IN THE PROGRAM WITHOUT EXCEPTIONS MAKING IT ABSOLUTELY EASY AND QUICK FOR A CUSTOMER USED TO PROGRAMMING MAIN SPINDLE PARTS ONLY.

Questions? Thank You