Automation and Drives ROFINET P The Industrial Ethernet Standard for Automation Michael Linsenmeier Pre Sales Consultant SIMATIC NET Siemens AG, Automation and Drives Karlsruhe, Germany

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References Ethernet goes down to field level! Siemens A&D as driver of innovation in the field level! Field Level Cell Level Control Level = Office World Trends Industrial Ethernet - the basis for PROFINET

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References You want to use the latest technological trends in automation? There is a trend away from central control structures to distributed local units Use of Ethernet in all levels of automation Increase in use of open IT standards in automation IT- and automation worlds are growing together Trends

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References The answer to your requirements and trends: PROFINET is the open Industrial Ethernet standard from PROFIBUS International (PI) is based on Industrial Ethernet utilizes TCP/IP and IT-Standards is Real-Time Ethernet allows seamless integration of field bus systems Answer: PROFINET

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References PROFINET – the Industrial Ethernet Standard The complete and comprehensive solution! PROFINET IT-Standards & Security Process Distributed Intelligence Distributed Field Devices Motion Control Real-time Communication Network Installation Safety Answer: PROFINET

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References PROFINET for factory automation: The comprehensive solution! Safety Other field buses Security HMI Motion Control & Drives HMI Distributed I/O Proxy Controller Robotic Proxy Switching Wireless Distributed I/O Sensors Answer: PROFINET

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References PROFINET Comunicación en tiempo real Uniform communication and quick reaction times Simultaneous real-time and IT-service on one cable Scaleable real-time communication from non-critical time applications up to high performance applications Unlimited TCP/IP communication IT-services <1ms<10ms<100ms Internet Factory Automation Motion Control TCP/IP IRT RT Real time

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References PROFINET – Connection of Distributed field devices to Industrial Ethernet SIMATIC ET 200 with integrated 2-port switch for building line structures Use existing I/O modules without changes Device configuration in the familiar way PLC user program with known commands Flexible use of distributed field devices on PROFIBUS and Industrial Ethernet Real time

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References Configuration in STEP7 Same configuration view for PROFIBUS and PROFINET Quick start in PROFINET through the use of existing user know-how GSDML GSD + XML = GSDML STEP7 / HW-Config Distributred field devices

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References PROFINET- diagnostics of devices in STEP7 Detailed Diagnostics Efficient error localization and removal through integrated system diagnostics Same diagnostics view for PROFIBUS and PROFINET Overview Diagnostics Distributred field devices

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References PROFINET – for more nodes, better performance and new applications Compared to established field bus systems PROFINET allows The connection of more nodes Performance up to 100 times better with Motion control applications Access to process data with standard office tools Wireless communication with Industrial Wireless LAN Higher performance through the innovative standard PROFINET Today and tomorrow

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References Fail-safe communication, even wireless ! Safety data and standard data over radio link High-quality radio link with extremely short response times thanks to Industrial Wireless LAN and Rapid Roaming (RR) Perfect interplay between automation components and network components from one source Wired and wireless transmission technology in one communication link Nutzen: Safety technology, even wireless, for new applications for mobile, remote or hard-to-access units F-CPU / Controller W788-1RR 4x W747-1RR + ET 200 2x W747-1RR + ET 200 with Failsafe PROFINET Today and tomorrow

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References Contactless communication with RCoax and Rapid Roaming Rapid Roaming provides an RF field that allows mobile nodes a very fast handoff from one cell to the next The handoff is so fast that even PROFINET IO communication is possible during roaming without an interruption (update times up to 20 ms). Rapid Roaming provides an RF field that allows mobile nodes a very fast handoff from one cell to the next The handoff is so fast that even PROFINET IO communication is possible during roaming without an interruption (update times up to 20 ms). PROFINET Today and tomorrow

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References PROFINET I/O in practice... at Volkswagen, Hannover In operation! References

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References Safely to the top... Firmen LOGO Solution:Mobile crane trucs by and Security Customer:Schmolz & Bickenbach / Germany Sector:Metal industry Customer profile: The company founded in 1919 is represented throughout Europe and is a leader in the German steel trade, stainless steel foundries and steel processing. Working fields include: distribution, bright steel, steel service center, hydroforming and foundries. Customer requirement: Migration of an existing cassette high-bay warehouse from SIMATIC S5 to S7. A cost- optimized, future-oriented and reliable solution is to be provided. The centralized structure is to be replaced by a distributed one. Application of absolute-value encoders for positioning. High-bay warehouse with wireless and security References

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References Customer`s decision: Replacement of parallel cabling (garlands) to the mobile crane trucks by wireless. Positive experience with an Industrial Wireless LAN in an implemented plant with a distribution trolley. Industrial Wireless LAN is the basis for reliable, high-performance PROFINET I/O communication. The SIMATIC ET 200S is mounted on the movable part of the machine together with an IWLAN/PB link in order to control the movement and positioning of the crane. Firmen LOGO Safely to the top... High-bay warehouse with wireless and security Solution:Mobile crane trucs by and Security Customer:Schmolz & Bickenbach / Germany Sector:Metal industry References

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References Advantages/benefits fot the customer: Reliable, high-performance communication between the stationary SIMATIC S7 and the mobile crane trucks with distributed ET200S with I/Os and SSI encoders. No broken cables possible with wireless transmission, thus maintenance-free and reliable operation. Future-oriented solution due to simple expansion. Remote access to all components through customer's factory network. Firmen LOGO High-bay warehouse with wireless and security Safely to the top... Solution:Mobile crane trucs by and Security Customer:Schmolz & Bickenbach / Germany Sector:Metal industry References

Automation and Drives PROFINET PROFINET the industrial ethernet standard A&D SC, 04/ Trends Answer: PROFINET Real time Distibuted field devices Competition PROFINET Today and tomorrow References Firmen LOGO Safely to the top... IWLAN/PB Link PN-IO ET200S with I/O und SSI IWLAN/PB Link PN-IO ET200S with I/O und SSI Crane lorry 1 Crane lorry 2 Crane lorry 3 Crane lorry 4 IWLAN/PB Link PN-IO ET200S with I/O und SSI IWLAN/PB Link PN-IO ET200S with I/O und SSI 2 x SCALANCE W788-1PRO 2 x CPU PN/DP CPU CP443-1 Adv. Ethernet network STEP 7 SCALANCE X x MP270 SCALANCE S612 High-bay warehouse with wireless and security Solution:Mobile crane trucs by and Security Customer:Schmolz & Bickenbach / Germany Sector:Metal industry References

Automation and Drives ROFINET P The Industrial Ethernet Standard for Automation