PROJECT 100
PROJECT 100 DESIGNED TO BE: Cost Effective Compact Strong Simple Light Reliable
PROJECT 100 THE IDEAS THAT GUIDE THE PROJECT : Up to 30% less Components Up to 50% less Welding Up to 25% less Assembly Time Up to 20% less Weight * * * * * : compare to A.V. model 703
PROJECT 100 Less components -30% compare AV 703 Less welding -50% compare AV 703 Friendly assembly (higher tollerance accepted) -25% time to assembly compare AV 703 Less bending Less machining Simplified structure Simplified hydraulics No electric components HOW DO WE ACHIEVE THAT
PROJECT SERIES ADVANTAGES USE OF SHAPED TUBES Stabilizer beam Column Main boom Base tube Stabilizer beam
PROJECT SERIES ADVANTAGES STABILIZERS Standard Articulated Crane 100 Series crane Only one weld Many parts must be welded
PROJECT SERIES ADVANTAGES STABILIZER BEAM SECTION Standard Articulated Crane 100 Series Crane Made of one piece Made of two pieces bending welding
PROJECT SERIES ADVANTAGES BASE Standard Articulated Crane 100 Series Crane Simplified base Many parts and renforcement plates
PROJECT SERIES ADVANTAGES BASE WEIGHT Standard Articulated Crane 100 Series Crane AV kg kg -24%
PROJECT SERIES ADVANTAGES BASE TUBE SECTION Standard Articulated Crane 100 Series Crane Made of 1 piece Made of 3 pieces bending welding
PROJECT SERIES ADVANTAGES COLUMN 100 Series Crane Pinion mounted to the column by a pin Pinion welded to the column Standard Articulated Crane
PROJECT SERIES ADVANTAGES COLUMN WEIGHT Standard Articulated Crane 100 Series Crane kg -39% AV kg
PROJECT 100 Made of two pieces 100 SERIES ADVANTAGES COLUMN’S SECTION Made of one piece bending welding Standard Articulated Crane 100 Series Crane
PROJECT SERIES ADVANTAGES 2 ND BOOM Offset box Standard Articulated Crane 100 Series Crane
PROJECT SERIES ADVANTAGES 2 ND BOOM – TORSIONAL EFFECT Absence of torsional effect The load applied to the boom creates a torsional effect on the crane’s structure Standard Articulated Crane 100 Series Crane
PROJECT SERIES ADVANTAGES 2 ND BOOM - WEIGHT kg -24% AV kg Standard Articulated Crane 100 Series Crane
PROJECT SERIES ADVANTAGES MAIN BOOM Simplified main boom Many parts and reinforcement plates Machining needs Standard Articulated Crane 100 Series Crane
PROJECT SERIES ADVANTAGES MAIN BOOM - WEIGHT kg -40% AV kg Standard Articulated Crane 100 Series Crane
PROJECT SERIES ADVANTAGES MAIN BOOM’S SECTION Made of two pieces Made of one piece bending welding Standard Articulated Crane 100 Series Crane
PROJECT SERIES ADVANTAGES 2 ND BOOM – COMPACT DIMENSIONS The absence of the offset makes the boom more compact Standard Articulated Crane 100 Series Crane
PROJECT SERIES ADVANTAGES COMPACT DIMENSIONS Thanks to the compact structure, the installation space is reduced -36% Standard Articulated Crane 100 Series Crane
PROJECT SERIES ADVANTAGES COMPACT DIMENSIONS Thanks to the compact structure it’s possible to load more cranes inside a container 22 CRANES IN A 40 FT. CONTAINER Standard Articulated Crane 100 Series Crane 105 – 10 cranes per 20 ft container - 20 cranes per 40 ft. container 108 – 8/9 cranes per 20 ft container, 19/20 cranes per 40 ft. container 28 CRANES IN A 40 FT. CONTAINER
PROJECT 100 STOP 100 SERIES ADVANTAGES NO ELECTRIC COMPONENTS Standard Articulated Crane 100 Series Crane The emergency stop is made by a function of the valve bank An electric emergency button stops the crane
PROJECT 100 Project 100, crane works with low hydraulic pressure. Maximum pressure around 200 bar. Advantage on the circuit of the crane: - only gear pump needed; - less stress on piping, fitting, cylinder seal; - less heating; - less stress on gear box and engine; 100 SERIES ADVANTAGES LOW HYDRAULIC PRESSURE
PROJECT SERIES ADVANTAGES SAFETY VALVES ON CYLINDERS In line safety valves Safety valve flanged on cylinders Standard Articulated Crane100 Series Crane
PROJECT SERIES ADVANTAGES TOTAL WEIGHT 703/3S = 540 KG 103/3S = 420 KG - 23%
PROJECT Lifting Moment: 2.6 t.m. Version: 2S and 3S Weight: 390 kg (2S), 420 kg (3S) TODAY
PROJECT 100 Lifting Moment: 4.3 t.m. Version: 1S, 2S and 3S Weight: 630 kg (1S), 680 kg (2S), 725 kg (3S) 105 TODAY
PROJECT 100 Lifting Moment: 7.6 t.m. Version: 1S, 2S and 3S Weight: 810 kg (1S), 870 kg (2S), 930 kg (3S) 108 TODAY
PROJECT 100 Lifting Moment: 9.6 t.m. Version: 1S, 2S and 3S Weight: 1000 kg(1S), 1100 kg(2S), 1200 kg(3S) 111 COMING
PROJECT 100 Lifting Moment: 14 t.m. Version: 1S, 2S and 3S 115 COMING
PROJECT
PROJECT AGAINST COMPETITORS Up to 56% narrower than the competition Up to 33% lighter than the competition Up to 12% more capacity than the competition Over 26% less expensive than A.V. model 703; * * * * *
PROJECT In production since: May 2007 Over 450 units ordered GREAT MARKET RESPONSE !
PROJECT SERIES Model Lifting Capacity Min. Truck GVW Tm3.5 T Tm5.0 T Tm8.0 T Tm12.0 T Tm13.0 T
PROJECT SERIES ModelAvailability 103Now! 105Now! 108Now! 111Early Mid-2010
PROJECT 100 POSSIBLE DEVELOPMENTS IDEAL RANGE FOR LOCAL ASSEMBLY - Less skilled personnel required; -Less components; -Valves preset; -Easy Final Test -Simple circuit;