17th Annual Meeting of the Consortium for Processes in Porous Media

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Presentation transcript:

17th Annual Meeting of the Consortium for Processes in Porous Media Improved Absorbents for CO2 Capture Influence of the Alkanolamine Solvent Sumedh Warudkar PhD Candidate (Defended) Chemical and Biomolecular Engineering 17th Annual Meeting of the Consortium for Processes in Porous Media Rice University, Houston, TX April 29th, 2013

Atmospheric CO2 variation and global temperature anomaly [Ref: 1,2,3] CO2 and Climate Change Atmospheric CO2 variation and global temperature anomaly [Ref: 1,2,3]

Carbon Capture and Storage Schematic representation of Carbon Capture and Storage [Ref: 4]

Amine Absorption Process Application: Carbon Capture Stripper Pressure: 1.5 – 2 atm Temperature: 110oC – 125oC Feed: Flue gas Pressure: 1 – 1.5 atm Steam: 4 – 4.5 atm Schematic of the amine absorption process applied for post-combustion carbon capture [Ref: 5]

Alkanolamine Absorbents Monoethanolamine (MEA) Advantage Low molecular weight High reaction rate with CO2 Low amine circulation rate Drawbacks High heat of reaction MEA concentrations above 30 wt% and CO2 loadings above 0.40 moles-CO2/mole-amine are corrosive High volatility Diglycolamine (DGA) Advantage High DGA concentrations around 50 – 70 wt% can be used due to low volatility High reaction rate with CO2 Low amine circulation rate Drawbacks High heat of reaction CO2 loadings above 0.4 moles-CO2/mole-amine are highly corrosive Diethanolamine (DEA) Advantage Low volatility Low heat of reaction Drawbacks High amine circulation rate Secondary amine, low reaction rate DEA concentrations above 40 wt% are corrosive CO2 loadings above 0.4 moles-CO2/mole-amine are highly corrosive A qualitative comparison of various commercial alkanolamines [Ref: 6]

Amine – CO2 Reaction Monoethanolamine – A Representative Case 𝐻 2 𝑂↔ 𝐻 + + 𝑂𝐻 − Ionization of Water 𝐶 𝑂 2 + 𝐻 2 𝑂↔ 𝐻𝐶 𝑂 3 − + 𝐻 + Dissociation of Carbon Dioxide (CO2) 𝑂𝐻 − 𝐶 𝐻 2 2 −𝑁 𝐻 2 +𝐶 𝑂 2 ↔𝑂𝐻 − 𝐶 𝐻 2 2 −𝑁 𝐻 2 + 𝐶𝑂 𝑂 − Reaction of Monoethanolamine with CO2 𝑂𝐻 − 𝐶 𝐻 2 2 −𝑁 𝐻 2 + 𝐶𝑂 𝑂 − +𝑂𝐻 − 𝐶 𝐻 2 2 −𝑁 𝐻 2 →𝑂𝐻 − 𝐶 𝐻 2 2 −𝑁𝐻𝐶𝑂 𝑂 − +𝑂𝐻 − 𝐶 𝐻 2 2 −𝑁 𝐻 3 + Reaction of Monoethanolamine Carbamate with a base (amine) 2 𝑂𝐻 − 𝐶 𝐻 2 2 −𝑁 𝐻 2 +𝐶 𝑂 2 ↔𝑂𝐻 − 𝐶 𝐻 2 2 −𝑁𝐻𝐶𝑂 𝑂 − +𝑂𝐻 − 𝐶 𝐻 2 2 −𝑁 𝐻 3 + Overall Reaction of Monoethanolamine with CO2

Dissecting the Reboiler Energy Duty Methodology and Assumptions Reboiler Duty Sensible heating Energy required to raise the temperature of the rich amine solution (~100oC) to that in the desorber (110oC - 115oC) Heat of reaction Energy required to reverse the endothermic reaction between alkanolamines and CO2 Generating the stripping vapor Energy required to produce stripping vapor (mostly steam) that transports the energy for the above two processes and to dilute the CO2 released in the desorber column Estimating these contributions Sensible heating 𝑄 𝑠𝑒𝑛 = 𝑚 𝑎𝑚𝑖𝑛𝑒 ∙ 𝑐 𝑝, 𝑎𝑚𝑖𝑛𝑒 ∙ 𝑇 𝑠𝑡𝑟𝑖𝑝𝑝𝑒𝑟 − 𝑇 𝑎𝑚𝑖𝑛𝑒 Assumption: Amine flow-rate and properties remain constant in the stripper Heat of reaction 𝑄 𝑟𝑥𝑛 = 𝑚 𝐶𝑂2 ∙ ∆𝐻 𝑟𝑥𝑛 Assumption: Heat of reaction is independent of temperature and CO2 loading of amine Generating the stripping vapor 𝑄 𝑠𝑡𝑟𝑝 = 𝑚 𝑐𝑜𝑛𝑑, 𝑤𝑎𝑡𝑒𝑟 ∙ ∆𝐻 𝐿𝑎𝑡𝑒𝑛𝑡, 𝑣𝑎𝑝 Assumption: All stripping vapor gets condensed in the partial condenser

Dissecting the Reboiler Energy Duty Contributions of physical processes Contribution of constituent physical processes to reboiler energy duty – A representative case (DEA 40 wt%, 150 kPa) [Ref: 7]

Current Research on Developing Novel Absorbents Influences Heat of reaction Sensible heating University of Texas at Austin Piperazine promoted Potassium Carbonate (PZ/K2CO3) Concentrated Piperazine (PZ) Alstom Chilled Ammonia Process Mitsubishi Heavy Industries Hindered amines (KS-1, KS-2) Influences Stripping vapor Sensible heating

Why Water? A comparison of the Heat of Vaporization and Specific Heat Capacity Comparison of specific heat capacity and heat of vaporization of water and various alcohols [Ref: 8]

Vapor-liquid Equilibrium Effect of Methanol Addition Moles-CO2/mole-amine Rich Amine Loadings Lean Amine Loadings Moles-CO2/mole-amine Comparison of vapor liquid equilibrium for aqueous diethanolamine – with and without methanol [Ref: 9, 10]

Approaches to Modeling Amine Absorption Commercial Process Simulators Requires extensive thermodynamic data – reaction kinetics, vapor liquid equilibria and heats of mixing. Evaluating Reboiler Duty for Alcohol blended Alkanolamines A graphic representation of the reaction kinetics and thermodynamic complexity of models used for describing reactive absorption processes [Ref: 11]

Estimating Reboiler Duty Validating the “Equilibrium Assumption” 1.6% 6% A comparison between the reboiler heat duty evaluated using the “equilibrium approach” and ProMax [Ref: 12]

Reboiler Duty Effect of Methanol Addition 18% 17% Effect of addition of methanol to aqueous diethanolamine on reboiler duty [Ref: 12]

Reboiler Operating Temperature Effect of Methanol Addition Effect of addition of methanol to aqueous diethanolamine on reboiler temperature [Ref: 12]

Estimated Parasitic Power Loss Can Utilize Waste Heat at 20 psia, 140oC Can Utilize Waste Heat at 20 psia, 140oC Effect of addition of methanol to aqueous diethanolamine on the estimated parasitic power loss [Ref: 12]

Dielectric constants for water, methanol and ethanol [Ref: 8] Solvent Polarity Dielectric constants for water, methanol and ethanol [Ref: 8]

CO2 Removal Studies Effect of alcohol addition Experimental setup developed to screen the CO2 removal performance of different absorbent blends [Ref: 12]

CO2 Removal Experiments Degree of CO2 removal for 30 wt% DGA in different solvents – water, methanol and ethanol. Absorbent flow-rate: 0.02 LPM, Gas flow-rate: 3 SLPM, CO2 content: 13% (v/V) [Ref: 12]

How soluble is CO2 in alcohols? CO2 solubility in water, methanol and ethanol [Ref: 13, 14, 15]

Kinematic viscosity of DGA solutions In Water, Methanol and Ethanol Kinematic viscosity for 30 wt% DGA solutions in various solvents – water, methanol and ethanol

Summary My Hypothesis Findings Addition of a co-solvent to conventional absorbents such as aqueous alkanolamines can result in reduction in parasitic power loss. Findings A proof-of-concept case was developed using published vapor-liquid equilibrium data for methanol blended aqueous diethanolamine (DEA) (DEA:Aq:MeOH::40:40:20 wt%). Addition of methanol to aqueous diethanolamine (DEA) resulted in a significant increase in the equilibrium partial pressure of CO2. Reboiler duty for the methanol blended diethanolamine (DEA) system was estimated by adopting an equilibrium approach at 150 kPa and 200 kPa. Addition of methanol reduced the reboiler duty by ~18% as compared to that for aqueous diethanolamine (DEA). Addition of methanol resulted in a decrease in the stripper/reboiler operating temperature by ~15oC. As a result, a 150 kPa stripper utilizing the methanol blended diethanolamine (DEA) can utilize waste heat. As compared to aqueous diglycolamine, methanolic and ethanolic solutions of 30 wt% diglycolamine (DGA) appeared to increase the CO2 removal in bench-scale studies. It is believed that this is a result of higher CO2 solubility in alcohols than in water.

Acknowledgements Personnel Funding and Material Support Dr. George Hirasaki, AJ Hartsook Professor in Chemical Engineering, Rice U. Dr. Michael Wong, Professor in Chemical Engineering and Chemistry, Rice U. Dr. Kenneth Cox, Professor-in-the-Practice, Chemical Engineering, Rice U. Dr. Joe Powell, Chief Scientist at Shell Oil Company Members of the Hirasaki and Wong research groups Funding and Material Support US Department of Energy (DE-FE0007531) Rice Consortium on Processes in Porous Media Schlumberger Ltd. Huntsman Corporation

References National Oceanographic and Atmospheric Administration A. Neftel, et al. “Historical carbon dioxide record from the Siple Station ice core”, Carbon dioxide Information Analysis Center (1994) JM Barnola et al., “Historical carbon dioxide record from Vostok ice core”, Nature (1987) Scottish Center for Carbon Storage Image Courtesy: http://www.co2crc.com.au/aboutccs/cap_absorption.html A.L. Kohl and R. Nielsen, Gas Purification, Gulf Publishing Company (1997) S Warudkar, et al., Influence of stripper operating parameters on the performance of amine absorption systems for post-combustion carbon capture: Part I. High pressure strippers, International Journal of Greenhouse Gas Control (2013) D. Green, et al., Perry’s Chemical Engineers’ Handbook. McGraw-Hill Publications (2007) M. Z. Haji-Sulaiman, et al. Analysis of equilibrium data of CO2 in aqueous solutions of diethanolamine (DEA), methyldiethanolamine (MDEA) and their mixtures using the modified Kent-Eisenberg Model, TransIChemE (1998) K.N. Habchi Tounsi, et al., Measurement of carbon dioxide solubility in a solution of diethanolamine (DEA) mixed with methanol, Ind. Eng. Chem. Res (2005) E.Y. Kenig, et al., Reactive absorption: Optimal process design via optimal modeling, Chemical Engineering Science (2001) S Warudkar, et al., “Effect of various co-solvents on the energy consumption for carbon capture” (In preparation) I. Dalmolin, et al., Solubility of carbon dioxide in binary and ternary mixtures with ethanol and water, Fluid Phase Equilibria (2006) K. Suzuki, et al., Isothermal vapor-liquid equilibrium data for binary systems at high pressures: carbon dioxide-methanol, carbon dioxide-ethanol, carbon dioxide-1-propanol, methane-ethanol, methane-1-propanol, ethane-ethanol, and ethane-1-propanol systems, J. Chem. Eng. Data (1990) Image Courtesy: http://www.diytrade.com/china/pd/7727866/Silicon_carbide_ceramic_foam_filter.html