www.stiweb.com / www.stiwebstore.com Vibration Monitoring and Machine Protection Systems 1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255 www.stiweb.com / www.stiwebstore.com SALES TRAINING for Representatives and Distributors Vibration and Temperature Sensors, Transmitters, Monitors, Cables, Mounting Accessories, BNC Switch Boxes, Enclosures, Junction Boxes, Tachometers, Custom Panels and More….

“Condition Monitoring Custom Products” CMCP-XXX Standard Products Transmitter Systems Monitor Systems Industrial Radio Modems Low Cost Accelerometers Temperature Sensors Extension Cables Mounting Accessories BNC Switch Boxes Junction Boxes Balance Kits (CMXA) Instrument Wire Rotor Kits Tachometers Eddy Probe Calibrators Free Standing Cabinets Custom Integration & Test Custom Enclosures Field IO (Analog to Digital) HMI Solutions AutoCAD Drawings Industrial Computers

STI Vibration Monitoring Inc. About STI STI was founded in 1989 and created Condition Monitoring Custom Products (CMCP) in 1995 to bring more low cost solutions to our customers while providing the flexibility required in today’s competitive market. STI specializes in low cost alternatives to “Rack Based Monitoring”, by bringing single channel transmitters and monitors into the market. By creating a monitoring system based on single channels, the costs of machine protection systems are now much more affordable.

“Simply the Lowest Cost Approach to Condition Monitoring” STI’s Strategy Provide our Customers with a easy to use and maintain Low Cost Alternative to expensive, centralized rack based Machine Protection Systems by: Allowing Customers to make use of existing PLC and DCS systems. Making use of Existing Networks. Modular Design. Distributive Design. Low Cost Keep it Simple (Kiss). “Simply the Lowest Cost Approach to Condition Monitoring”

Machine Condition Monitoring Online System: Continuous Monitoring and Protection Continuous Protection for Critical Machinery Real Time Data Ability to Connect to a PLC or DCS System Easily Expandable Predictive Maintenance: Scheduled Route Based “Check Ups” Generally for Non-Critical Machinery Requires Data Collector / Analyzer Data Must Be Taken From Same Location Each Time Unsafe Work Areas Machine Hazards Requires “Specialist”

Legacy Issues Large centralized “Rack” based systems. Control Room mounted. Originally Capital Projects. OEM supplied sensors. All sensors wired to “Rack” Requires lots of instrument wire and conduit (2x cost). Large Racks do nothing that a PLC or DCS system cannot do. Overall Values. Time Delay. Power up inhibit. OK Circuit. 99% not wired to “Shutdown”. Many are ‘Obsolete”. www.cmcpweb.com

GE Power Systems (Bently Nevada) Legacy Systems GE Power Systems (Bently Nevada) 1700 Series 5000 Series 7200 Series 9000 Series 3300 Series IRD/Entek Unicell 5802 Series 5806 Series 5815 Series 5915 Series

What’s Changed? Hardware PLC and DCS Systems are faster, cheaper and more common. Many Plants are upgrading to New DCS and PLC Systems. HMI Systems like Wonderware are available. People Vibration and machinery specialists are retiring, or spread out. A lot of specialty work is contracted. Engineers and Technicians are forced to be “Jack of All Trades”. Operators are being assigned more tasks. Users want smarter, simpler and easier to maintain systems. Users are more budget conscious. Engineers and Technicians are more computer oriented. Major machine flaws have been fixed. www.cmcpweb.com

Vibration Monitoring using PLC Advantages: Low Cost (1/2 Legacy Systems) Simple to Install. Can make use of existing sensors. Distributive Architecture. 4-20 mA noise free. Digital to save wiring costs Choice of Protocol Easy repair and replacement. Local Dynamic Signal w/BNC. Disadvantages: No Remote Dynamic or Transient Data. www.cmcpweb.com

CMCP Monitoring Strategy PLC/DCS

CMCP 420VT & CMCP420VT-T Loop Powered Vibration Transmitters “Simply, the Lowest Cost Approach to Machine Protection”

CMCP 420VT Loop Powered, 2 wire Vibration Transmitter Features Include: Solid State Velocity Output Loop Powered Integral Accelerometer 4-20 mA Output 100 mv/g Dynamic Signal Output 2-2,000 HZ No External Housing Required No Special Extension Cable – Optional Bright LED or LCD Display w/ BNC Optional BNC Adaptor Optional Temperature w/LED Display w/BNC Adaptor

CMCP 420VT-T Dual Parameter Loop Powered Vibration and Temperature Transmitter Features Include: Solid State Velocity Output Temperature Output Loop Powered Integral Accelerometer 4-20 mA Output 2-2,000 HZ No External Housing Required No Special Extension Cable

CMCP 420VT(T) Accessories CMCP420EL CMCP420LED CMCP420BNC CMCP203 CMCP420WF CMCP420XPHD

Why 4-20mA? ISA Standard 4-20mA and 1-5 VDC Standard Instrument Wire (pair) Extremely Accurate. Low voltages (typically 24 VDC). Long distances can be handled. Voltage has resistance losses. 4-20 mA Current Constant anywhere on loop. Noise immunity. Instrument Technicians understand. Available IO Points

Transmitters and Monitors CMCP 500 Series Transmitters and Monitors

Rated For Use In Hazardous Areas CMCP 500 Series Transmitters and Monitors CMCP 500 Transmitter CMCP 500A Monitor Rated For Use In Hazardous Areas Class I Division II Groups B, C and D

Transmitter and Monitor Configurations CMCP500 Series Transmitter and Monitor Configurations CMCP 525 Acceleration CMCP 530 Velocity CMCP535 Displacement (Velocity) CMCP 540 Displacement (EP) CMCP 545 Thrust Position (EP) CMCP547 Differential Expansion (TSI) CMCP548 Case Expansion (TSI) CMCP549 Valve Position (TSI) CMCP560 RTD Temperature CMCP565 Thermocouple Temperature CMCP570 Solid State Temperature CMCP575 Speed CMCP580 Process Variable CMCP585 Eccentricity (TSI) CMCP590 Acceleration Enveloping CMCP595 Buffer Accessory Module

CMCP 500 Series Transmitters Features Include: Single Channel Low Cost Class I Division II Rated CE Small Size Din Rail Mount 4-20 mA Output 24 VDC Powered OK Circuit Optional Filters Buffered Outputs (2) Selectable Ranges (5) All Popular Sensors and Transducers Easy Troubleshooting and Replacement

CMCP 500 Series Transmitters

CMCP 500 Series Transmitters

CMCP 500 Series Transmitters

CMCP 500A Series Monitors Features Include: All Features of Transmitter 3 Alarms w/Relays OK Alert Danger Selectable Time Delay (.1, 1, 3, 6 and 10 sec.) Latching or Non-Latching Relays Reset Terminals Trip Multiply (2x or 3x) Outputs for Optional Display Meets API-670 (American Petroleum Institute) Easy Alarm Setup and Adjustment

CMCP 500A Series Monitors

CMCP 500A Series Monitors

CMCP 420VT vs. CMCP500 Series Features: CMCP420VT CMCP500 4-20 mA Output to PLC/DCS X Loop Powered (2-Wire) 3-Wire Velocity Displacement Acceleration Enveloping OK Circuit Buffered Output Optional Filters High Temperature Applications Selectable Ranges

Standard Monitoring Systems

Single Channel General Machinery Monitoring System CMCP 5301-E(M) Single Channel General Machinery Monitoring System Features Include: Single Channel Bright Red LED Display Reset Button Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output

CMCP 5302-E(M) Two Channel General Machinery Monitoring System Features Include: Two Channel Bright Red LED Display Reset Button Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application.

CMCP 5304-E(M) Four Channel General Machinery Monitor The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP/CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input. Also Available with Stainless Steel Housing    

CMCP1000 Dual Limit, Single Channel Vibration Monitor Solid State Reliability Class 1 Division 1 Rated Integral Sensor (Optional External Sensor) Two Levels of Alarm with Relays True “OK” Circuitry with Relay Adjustable Time Delays Trip Multiply 4-20mA Output Remote Reset Optional Local Reset Bright LED Digital Readout Applications include Reciprocating Compressor Frame Vibration, Fin Fans and replacement for any mechanical vibration switch.

19" Rack Mounted 10-Channel Monitor CMCP5019 19" Rack Mounted 10-Channel Monitor Features: 19" EIA Rack or Panel Mount - 2 DIN High Individual Bright Red LED or LCD Displays OK, Alert, and Danger Relays - Meets API-670 CE Approved Terminals for Customer Wiring Universal VAC Power Optional -24 VDC Power Supply for Eddy Probes Optional MODBUS or Ethernet TCPIP Direct Replacement for Bently Nevada, Entech IRD and Other 19” Rack Based Systems

CMCP500 Series Monitors LOW COST CONDITION MONITORING PACKAGES Custom Integration / Packaging Custom Designs and Layout Displays (common or individual) Power Supplies Custom Enclosures (XP, Nema4, 4x) Intermediate Terminal Strips IS Barriers Field IO Interface Ethernet TCP/IP, RS-485 Interface Wireless Web Enabled Integration and Test (FAT)

Previous CMCP500 Series Projects (12) CMCP530A Vibration Velocity Monitors . Common Display with Channel Selector Switch, Powder Coated Mild Steel, NEMA 4 Enclosure. (7) CMCP525 Vibration Acceleration Transmitters . High and Low Pass Filters, Intermediate Terminals Fiberglass, NEMA 4X Enclosure. (4) CMCP530 Velocity Transmitters, (2) CMCP545 Eddy Probe Position Transmitters, and (1) CMCP575 Speed Transmitter. Individual displays, Fiberglass NEMA 4X enclosure.

Previous CMCP500 Series Projects (12) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (2) CMCP530A Velocity Monitors and (1) Phase reference output. Fiberglass NEMA 4X. Explosion Proof System with CMCP530A Vibration Velocity Monitors, Class I, Div. I, continuous monitoring system for offshore Gas Turbine installation. Requirements included IS Barriers, Slave Relays, Independent Displays, XP Housing and 4-20mA output to interface with a DCS system. TSI System (14) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (1) CMCP500A Eccentricity Monitor, (1) CMCP500 Case Expansion and (1) CMCP500 Differential Expansion. Painted Steel NEMA 4 Enclosure.

Top Sales Performers

Industrial Accelerometers CMCP1100 Series Industrial Accelerometers Features Include: LOW COST (Only $99.00 for 5 Meter System) Small Size Case, 1/2” x 1.05” Small Footprint, 1/2” Integral Cable (5, 10 or 20 Meters) 100 mV/g Sensitivity 0.32 Hz to 10 KHz Frequency Range (± 3 dB) Waterproof Standard CMCP1100 High Temp. CMCP1100H Side Mount CMCP1100S CMCP1100C M8 Connector New!

Industrial Triaxial Accelerometers CMCP1300 Series Industrial Triaxial Accelerometers Features Include: Low Cost Small Size Case, 1.5” x 1.5” x 0.9” Cable (5, 10 or 20 Meters) 100 mV/g Sensitivity per channel 10% Accuracy 0.32 Hz to 10 KHz Frequency Range (± 3 dB) Waterproof New!

Accelerometer Accessories Mounting Pads Motor Fin Mounts NPT Adapters Piloted End Mill Adhesives Extension Cables Accelerometer Housing Intermediate Termination Boxes BNC Junction Boxes

Accelerometer Mounting Kit CMCP250 Accelerometer Mounting Kit 25 CMCP-200-02 Mounting Pads 2 CMCP-205-01 Motor Fin Mount CMCP-205-02 Motor Fin Mount CMCP-205-03 Motor Fin Mount CMCP-205-04 Motor Fin Mount CMCP-230-01 1/4" x 28 UNF x 1/2" CMCP-230-02 1/4" x 28 UNF x 3/4" 1 CMCP-701  Spot Reamer CMCP-721-02 1/4 x 28 UNF Tap Tap Handle CMCP-211  Adhesive and Activator CMCP-212  Silicon Dielectric CMCP-213  Silicone Sealant 12 CMCP-208  Mixing Nozzles CMCP-206  Adhesive Filler

CMCP300 Series BNC Switchbox Features Include: Low Cost 1, 2, 4 and 6 Channel Available in Fiberglass, Painted Steel or SS Water Tight & Dust Tight External or Internal BNC & Switch Available Provide convenient and safe access to signals

CMCP310 Series BNC Switchbox Features Included: Low Cost 6 and 12 Channel Terminate & Switch outputs of up to 48 sensors Available in Fiberglass, Painted Steel or SS Water Tight & Dust Tight External or Internal BNC & Switch Available Provide convenient and safe access to signals

CMCP305 Quick Access BNC Junction Box Features Include: Low Cost 2 and 4 Channel Provide convenient and safe access to signals Indoor Use Only

CMCP312 Din Rail BNC Box Features Include: Din Rail Mounted 12 Channel Low Cost Provide convenient and safe access to signals Indoor Use Only

CMCP303 Triaxial New! Connection Box Features Include: Low Cost 2 and 4 Triaxial Accelerometers 6 and 12 Ch. Available in Fiberglass, Painted Steel or SS Water Tight & Dust Tight Provide convenient and safe access to Triaxial signals New!

Eddy Probe Accessories Meets API670 external mounting specifications 304 and 316 Stainless Steel Provided with four 3/4" NPT Hubs 3/4" or ½” NPT Case Entry CMCP801 Machined aluminum Threaded and slotted to insure position and stability CMCP805 Machined 304 Stainless Steel ½” and ¾” NPT External Threads ¼” x 28 and 3/8 ” x 24 Internal Threads CMCP4190

CMCP610 Eddy Probe Calibrator Features Include: Verify Voltage Output vs. Gap For use with 5mm & 8mm Probes Precision Micrometer 4140 Target Graph Paper & Excel Spreadsheet

Wireless Industrial Radios Lowers Cost of Wiring and Installation Features Include: Class I, Div II, Group’s A,B,C,D. Superior noise immunity. Frequency Hoping. Worldwide Unlicensed 2.4 GHz. Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.) MODBUS RTU RS-485, RS-422, RS-232. 32 Frequency Channels. Up to 16 mile range w/ Hi Gain Antennas. Can be extended with Repeaters. 250 Kbps RF Data Rate. Easy to Configure. Ethernet Model Lowers Cost of Wiring and Installation

Spring Loaded Temp. Sensors CMCP1210 Series Spring Loaded Temp. Sensors Features Include: Tip Sensitive RTD or Thermocouple For use to 260º C (500º F) Adjustable Spring-Loaded Holder with Fluid Seal Aluminum Connector Head – Optional XP Head

Balancing Accessories Kit CMCP 800 Balancing Accessories Kit CMCP6156 Magnetic. Goose Neck Custom Vice Grip Assorted Balance Weights Banana to BNC Adapter Hex Key Set Tape Measure 6” Stainless Steel Rule 6” 180º Protractor Compass Clip Board Polar Plot Tablet (50 sheets) Hard Carry Case CMCP6160 Printer Adapter Digital Scale CMCP630 A/B Switch (2) CMCP2100 Accelerometers (2) CMCP625 2 Pin to BNC Adapter (3) 25’ BNC/BNC Cables (A,B,Phase) (2) CMCP908-MD Magnet Optical or Laser Phase Reference Kit CMCP811 Balance Weight Starter Kit

CMCP810 Electrical Runout Kit Features Include: Oscilloscope Optical Phase Reference Kit Eddy Probe System Power Supply Magnetic Mounts Custom Vice Grips “Bucking” Amplifier Hard Carrying Case Optional Gauss Meter Option Software

CMCP TACH3-XP Explosion Proof Class I Division I Tachometer Features Include: Replaces Old Dymac M746 Front Panel Programmable 5-999,999 RPM Selectable Range 1 or Multiple Pulses per Revolution 0.001% Accuracy Alert and Danger Alarms 4-20mA and 0-5 Vdc OutputRS232 Output Eddy Current Probe Input High & Low RPM Recall 0.56” H, Seven Segment LE

Dynamic Motion Demonstrator Available in Short or Long Base CMCP601 Rotor Kits Measurements may be obtained to study: Frequency Based Signals Time Based Signals Orbital Analysis Shaft Runout Shaft Bow Identify Rotor Critical Speeds Resonance Amplitude Factor Phase Analysis Balancing Shaft Relative & Case Absolute Rotor Dynamic Studies CMCP601 Dynamic Motion Demonstrator Available in Short or Long Base

Bearing Fault Demonstrator CMCP600 Bearing Fault Demonstrator Features Include: 1700/1400 RPM AC Motor Quick Bearing Change Easy to Use Repeatable Results Carrying Case (2) Rolling Element Bearings (1) “Good Bearing” (1) “Fault Induced Bearing” Bearing Fault Demonstrator

Custom Products and Integration

CP Products (Custom Products) Custom Enclosures Free Standing Cabinets Component Integration Drawing and Engineering Services Custom HMI Applications Custom Cables Specialty Sensors Custom Enclosures Free Standing Cabinets Drawing & Engineering Services (AutoCAD) Custom Packaging (Kits) Battery Powered Monitors Wonderware HMI Integration Services Test and FAT

Cabinet / Panel Design and System Integration Over 250 integrated Custom Panels and Enclosures Customers Include: Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA BP Amoco M&M Mars Champion Paper E.I. Dupont Ebara International. Baxter Wilson Unit 1 and 2 City of Portland, Oregon … and many more

Case Histories

Case History #1, Wireless MCT Customer: Dynegy System Type: Coal Crushers Location: 2 Locations, Illinois, USA Salesperson: Gary Gbur Value: $40,000.00 Phase 1 $200,000.00 Phase 2 Year Installed: 2004 / 2005 /2008

Case History #1, Problem and Solution SKF MicroVibe P

Case History #1, Problem and Solution The Problem Coal crushers with embedded accelerometers needed monitoring. User wanted to use existing DCS system. Existing system was not working properly. User unwilling to pay for conduit and instrument wire. Low speed bearings needed enveloping. The Solution Velocity and Envelope Acceleration Transmitters (some slow speed). 16 Channel A/D Converter using Modbus TCP/IP Ethernet Industrial Ethernet Radio Modem No lost packets. Very robust system Both Modbus RS-485 and TCP used. SKF MicroVibe P

Case History #1, Implementation Two vendor solutions were employed side-by-side, each system monitoring different parts of the pulverizer. Eventually, this data would be routed to the control room operator to display the values and provide alarming for the operator. Dynegy took a proactive approach to monitoring vibration levels on mission-critical assets, focusing on early detection and notification of abnormal machine conditions, with the ultimate goal of enhancing equipment reliability and personnel safety. The original wireless pilot system, provided by a competing vendor, failed to deliver reliable data and was taken out of service after six months. Dynegy still considered a working solution for a wireless vibration monitoring system as the way to go, and selected two new vendors to evaluate, one of them being SKF Reliability Systems. SKF MicroVibe P

Case History #1, CMCP Success Story After eight weeks STI was chosen to provide the wireless vibration monitoring solution, when the other vendor’s solution failed to provide reliable and continuous service. SKF MicroVibe P

Case History #2 Customer: Xcel Energy System Type: TSI System Location: Saint Paul, Minnesota, USA Salesperson: Frank Howard Value: $60,000.00 Year Installed: 2004 SKF MicroVibe P

Case History #2, Problem and Solution SKF MicroVibe P

Case History #2, Problem and Solution TSI system for GE Turbine Generator Set Customer wanted to use existing new DCS system Wanted local display for operators Intermediate terminals to save installation time Solution: CMCP500 Series Transmitters. Pre-wired integrated custom panel. 4-20 mA loop to DCS. Custom mimic panel w/displays. SKF MicroVibe P

Case History #2 SKF MicroVibe P

Case History #3 Customer: WDC System Type: Critical Fans Location: Pine Bluff, Arkansas, USA Salesperson: David Gallagher Value: $160,000.00 Year Installed: 2004 SKF MicroVibe P

Case History #3, Problem and Solution 6 IRD/Entek 5815 monitors mounted in outdoor cabinets. Critical service on high temperature furnace fans. IRD/Entek no longer supported. Primary competition: BNC 1 vibration channel. 8 temperature channels. Solution: CMCP530 transmitter. Analog to digital converters with direct RTD input. 15” industrial touch screen rack mount computers. Custom Wonderware HMI with bargraphs. SKF MicroVibe P

Case History #3 SKF MicroVibe P

Case History #3 SKF MicroVibe P

Case History #3 SKF MicroVibe P

Case History #3 Main Screen Alarm List Historical Trend Real Time Trend Real Time Trend Setup SKF MicroVibe P

Case History #4 Customer: Xcel Energy System Type: TSI System Location: Saint Paul, Minnesota, USA Salesperson: Frank Howard Value: $60,000.00 Year Installed: 2004

Case History #4 Problem: Solution: Large Kinetic UPS System Monitoring. Vibration, Enveloping, Temperatures, Speed, Pressures. Flywheel Diameter Calculation. Solution: CMSS530, CMSS590, CMCP540 and CMCP545 Transmitters. Process Variables direct to ADC. 12.1” Touch Screen Rack Mount Industrial Computer. Custom Wonderware HMI. SKF MicroVibe P

Case History #4 SKF MicroVibe P

Case History #4 Main Screen Alarm List Historical Trend Real Time Trend Real Time Trend Setup SKF MicroVibe P

Case History #5 Customer: Aramco System Type: Reciprocating Compressor Location: Saudi Arabia Salesperson: Zyad Al-Irhayim Value: $120,000.00 Year Installed: 1999

Case History #5

Case History #5, Problem and Solution Monitor Large Reciprocating Compressor in Hydrogen Service. Frame and Crosshead Vibration. Rod Drop. Valve Temperature Monitoring (Averaging) Solution: CMSS530, CMSS545, CMCP560 Transmitters. Field IO. Explosion Proof Enclosures 17” Touch Screen Rack Dell Computer. Custom Wonderware HMI.

Case History #5 Main Screen Bar Graph Screen Current Alarm List Historical Alarm List

Case History #5 Historical Trend Historical Trend Real Time Trend Setup

Case History #6 Customer: Exxon System Type: 13 x Ex. MCT Systems Location: Singapore Salesperson: Mike Howard Value: $ 100,000.00 Year Installed: 2010

Case History #6

Case History #6, Problem and Solution Equipment to monitor: 13 x Vertical Pump motors / 350KW Motor Drive & non- Driven end Problem: Open environment in intrinsically safe area (Refinery segment) Access to buffered signal Display for each channel Cost considerations Solution: 13 MCT systems in explosion-proof enclosures BNC Junction boxes for easy access to the buffered signal Safety barriers

Case History #6 Explosion proof Monitoring System 4 channels with local display Power Supply Intrinsically safety barriers and BNC junction box

Case History #6

Case History #6 Ready for Shipment from Houston

Case History #6 Installation

Who To Contact? Distributer Sales and Support: Matt Howard matthoward@stiweb.com 281.334.0766 ext. 1 Custom Applications/Technical Support: Mike Howard mhoward@stiweb.com 281.334.0766 ext 4 Accounting: Natalie Henderson nhenderson@stiweb.com 281.334.0766 ext 3 Order Status: Mark Tomlin mtomlin@stiweb.com 281.334.0766 ext 5 Purchase Online Quick and Easy at www.stiwebstore.com