INDUSTRIAL BIOTECHNOLOGY: NEW CATALYST FOR RUSSIA AGRI DEVELOPMENT PRELIMINARY INFORMATION NOVEMBER 2011
LOCATION 22 The Modern Biotechnology Complex will be constructed in Chuvash Republic, the central part of Volga Federal Districts, Russian Federation. Volga Federal District occupied 7.3% of the total territory of the Russian Federation while hosting 22.1% of the Russian population and producing 24.7% of the all agricultural products. Relatively remote location of the Federal District from the main import entrance points (Leningrad region – 1500 km, Krasnodar region , China border – more than 3000 km) is an additional motivation factor for development of vertical integrated production cycle (grain products for human/animal consumption meet production food products).
WHEAT GRAIN AS THE ULTIMATE SOURCE FOR BIOTECH INDUSTRY 3 (by weight)AmaranthWheatRiceSweetcornPotato Water11% 12%76%82% Carbohydrates65%52%79%19%16% Protein14%13%7%3%1.7% Fat7%2.2%1% 0.1% Fibers7%13%1%3%2.4% CountryWheat Production, mln.tn China112 India79 USA68 Russia64 France39 Canada29 Germany26 Ukraine26 Australia21 Pakistan21 World Total690 Source: UN Food & Agriculture, 2008 Source: Russian Ministry of Agriculture Russian Wheat Production Russia is one of the country with the high potential for the increasing the wheat output (current low land utilization ratio and product yield)
PRINCIPAL SCHEME OF PRODUCTION 4 PRODUCTION FACILITY (CHUVASH REPUBLIC ) Wheat grain (240,000 ton per annum) Lysine Sulfate (50,000 ton per annum) Vital Gluten (17,000 ton per annum) Crystal Glucose (30,000 ton per annum) Feed Protein (61,000 ton per annum) Starch (20,000 ton per annum)
LYSINE GLOBAL MARKET 5 Prroduction (tn)CountryFY 2006FY 2009 AjinomotoBrasilia34,000138,000 France60,00074,400 Italy26,000- Thailand35,00048,000 USA42,00061,200 ADMUSA174,000238,000 Cheil Jedang CorporationIndonesia122,000211,200 BASFKorea100,000- Global Bio-ChemChina100,000122,400 Chuanhua Powder CoChina32,000- Anhui BBCA BiochemicalChina18,00021,600 VedanVietnam18,000- Golden CornChina16,00033,600 Xiwang SugarChina12,000- Ningxia Yiping EppensChina12,000100,800 SA BioproductsSouth Africa10,00036,000 Daquan LysineChina8,000- MaidanChina3,000- Gansu RonghuaChina3,000- Cathay Biotechnology DegussaChina80,000- TOTAL:830,0001,098,000 Lysine 98% (lysine hydrochloride) Prroduction (tn)CountryFY 2006FY 2009 Global Bio-ChemChina108,000156,000 Degussa/EvonikUSA75,00092,000 Cheil Jedang CorporationChina30,00042,000 Ningxia Yiping EppensChina-18,000 Golden CornChina-12,000 Agro & FermDenmark-13,000 TOTAL:213,000333,400 Lysine 65% (lysine sulfate), counted per lysine 98% Lysine is the focus product for the planned production facilities. Russian local consumption of lysine exceed ton per annum (import only) and the demand is growing 10-15% p.a. due to the intensification of meet production in Russia.
SOURCES OF COMPETITIVENESS 6 Sources of competitiveness for the new biotech complex: Low cost basic raw material (feed quality wheat grain), Enhancement of traditional technology (proven at the pilot facility), Production and sale of by-products (vital gluten, starch, feed protein, glucose) will seriously improve the economic efficiency of the production facilities, Confortable logistic for raw materials and final products, Controlled cost of utilities and labor. Cost structure for organic acid in Europe
PRODUCTION FACIILITY LAYOUT 7 1.Administrative building 2.Parking 3.Entrance gate 1 4.Entrance gate 2 5.Glucose storing facilities 6.Main production building 7.Intermediary storage 8.Engineering complex 9.Grain elevator 10.Weighting chamber 11.Grain acceptance facilities 12.Warehouse 13.Warehouse 14.Warehouse 15.Boiler room 16.Electricity distribution substation 17.Gas distribution substation 18.Entrance gate 3 19.Lysine sulfate production building 20.Tryptophan production building 21.Cooler 22.Cooler 23.Laboratory building
PROJECT TIMELINE Laboratory optimization 2008Pilot facility commissioning 2011Design of the production facilities 2012Start of construction 2013First commercial product expected