Massaut Vincent SCK•CEN

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Presentation transcript:

Massaut Vincent SCK•CEN Decontamination for decommissioning Decontamination of buildings and concrete Massaut Vincent SCK•CEN

Decontamination Techniques Used in Decommissioning Activities Objectives and selection criteria General considerations Objectives of decontamination technologies Selection of decontamination technologies Full system decontamination Decontamination of components/parts Decontamination of concrete and building surfaces

Definition Decontamination is defined as the removal of contamination from surfaces by any means, i.e.: Washing Heating Chemical or electrochemical action Mechanical cleaning Others (melting…)

Decontamination for decommissioning In decommissioning, decontamination techniques can be destructive, the main goal being the removal of as much activity as possible (high DF)

Decontamination Of concrete and buildings Objectives : Reduction of radioactive concrete waste or Release of building Concrete Surface Concrete Demolition Mechanical Method Scabbler Shaver Blast Method Innovative techniques Jackhammer Cutting/sawing Drill & Spalling Explosives

Selecting a specific decontamination technique Need to be considered Safety : Not increased radiological or classical hazards Efficiency: Sufficient DF to reach the objectives Cost-effectiveness: should not exceed the cost for waste treatment and disposal Waste minimisation: should not rise large quantities of waste resulting in added costs, work power and exposure Feasibility of industrialisation: should not be labour intensive, difficult to handle or difficult to automate.

Parameters for the selection of a decontamination process Type of plant and plant process Operating history of the plant Type of components : pipe, tank Type of material : steel, Zr, concrete Type of surface : rough, porous, painted, coated… Type of contaminants : oxide, crud, sludge, dust, spills, … Composition of the contaminant (activation products, FP, actinides…) and radionuclides involved Ease of access to areas/plant, internal or external contaminated surface Decontamination factor required Destination of the components/structure after decontamination Time required for application Capability of treatment and conditioning of the secondary waste generated Potential airborne contamination

Some examples about the type of material Stainless steel: Resistant to corrosion, difficult to treat, need a strong decontamination process to removed several µm Carbon steel : Quite porous and low resistance to corrosion, need a soft process but the contamination depth reach several thousand µm (more secondary waste) Concrete: The contamination will depend of the location and the history of the material, the contamination depth can be few mm to several cm.

Right decontamination technique Some examples about the type of surface Porous: Avoid wet techniques which are penetrant. Coated: Do we have to remove paint ? (contamination level, determinant for the use of chemical techniques e.g.) Presence of crud : what are the objectives ? (reduce the dose or facilitating the waste evacuation) Right decontamination technique

Some aspects about the treatment of secondary waste Availability of a facility to treat secondary waste from decontamination (chemical solutions, aerosols, sludge, debris…) Final products (packaging, decontamination effluent…) has to be conform for final disposal. In decontamination process, the final waste are concentrated, representing sometimes a significant radiation source.

Decontamination Techniques Used in Decommissioning Activities Objectives and selection criteria Full system decontamination Decontamination of components/parts Decontamination of building surfaces General considerations Techniques Guidelines for selecting appropriate techniques

A first step before decontamination: characterization of the concrete Activated / contaminated ? Depth of the contamination ? Type of contaminants Dust, spills, vapour… Type of radionuclides Sampling programme / Model See also the chapter on the characterization

As example, the characterization of the BR3 activated concrete Traces of activation found far (up to 10 meters) from the reactor core Main activation nuclides: 133Ba in concrete, 60Co in rebars Contamination layer found everywhere due to primary water vapour spill (history)

Characterization of concrete in the containment building BR3

Activation of refuelling pool wall Ba-133 Activation profile of 152Eu/133Ba = 0.05 to 0.07 154Eu/152Eu = 0.08 to 0.1 60Co/133Ba = 0.05 to 0.08 the wall of the refuelling pool Biological Shield: 117 cm 12 10 10 Bq/g 8 3Bq/g 6 1 Bq/g 60Co in first layer of rebars 15 to 20 Bq/g Height vs bottom of the pool (m) 4 0.3 Bq/g 2 Bottom of pool -2 -4 20 40 60 80 100 120 Thickness of the biological shield [cm]

Core drilling for sampling Measurement of cores slices

Characterization using ISOCS (In Situ Objects Counting System)

In general concrete decontamination or dismantling is very “dirty” Foresee confinement Avoid airborne contamination Filtration unit Collection of dust / water / sludge at the production tool Individual protection if needed

Overview of decontamination processes for concrete Surface decontamination Scabbling Shaving Milling Cutting/sawing Grinding Sand blasting / (Wet abrasives) Demolition techniques Jackhammer Drill/spalling Explosives Some “Innovative” techniques

Scabbling: a commonly used technique Scabbling is based on the use of tungsten carbide tipped bits, hammering the concrete surface Electrically or pneumatically driven Hand held (one head) or multi-headed machines available Air aspiration around the tool Various efficiency reported m²/h Hand held 0.25-0.5 Floor scabbler 4 - 8 automated up to 15

Examples of Handscabbling Courtesy from Belgoprocess

Examples of floor scabbler

Shaving: an improvement to scabbling Shaving is constituted of a diamond tipped rotary cutting head designed to give smooth surfaces which are easier to measure and ready for painting capable of cutting through bolts and metal objects Compared to scabbling: About 3 times higher mean working rate for floor decontamination 30% lower waste production than by scabbling at a comparable decontamination efficiency less physical load on the operators due to the absence of machine vibration

Examples of floor shaver Diamond tool Courtesy from Belgoprocess

Automatic wall shaver Close up view of the machine Use on a reprocessing cell wall Courtesy from Belgoprocess

Milling cutter For deep contamination penetration (> 1cm), shavers should need several steps The use of a milling cutter can be recommended Allows single pass for thick (several cm) layer removal Up to 35cm depth When decontamination has penetrated deeper into the concrete surface and layers up to 1 cm or more have to be removed from walls, floors or ceilings the use of shavers may require the work to be done in several steps. In order to improve efficiency in these cases, an adapted milling cutter was used . Such tool enables the single-pass removal of a rather thick layer of material from concrete or brick wal l Courtesy from Belgoprocess

Cutting or sawing can be the solution When the contamination has deeply penetrated in the concrete and on structures easily accessible Cutting or sawing can be the solution Using diamond equipped tools: Saws Wires …. Precise definition of the cutting depth Often needs cooling (water) The cooling water traps most of the aerosols Also used for dismantling of large infrastructures

Examples of diamond wire cutting Cutting of thick concrete Removal of a contaminated layer Cut through concrete and rebars

Example of hand cutting Not very commonly used in nuclear decommissioning

For small items (like blocks e.g.) grinding can be envisaged Simple tool easy to use Hand held Various sizes Labour intensive Not convenient for large surfaces No included air filtration (needs confinement) BUT

Hand grinding on concrete blocks

For large amounts of small pieces: dry abrasive blasting Dry abrasive blasting has proved efficiency for metallic pieces OK if carried out in confined/ventilated space

Automatic dry abrasive blasting Used for concrete blocks at Belgoprocess 88% of material released cost represents about 45% of radwaste cost Courtesy from Belgoprocess

Can be remotely controlled (deployment) Very efficient For deep contamination or activation jackhammer can be used (decontamination / dismantling) Simple tool easy to use Can be remotely controlled (deployment) Very efficient Relatively easy to collect the produced debris

Remote controlled jackhammer Courtesy from Belgoprocess

Explosive blasting of concrete Mock up of the bioshield Blasting Result Difficult to prepare (drill holes) - Safety issues (unexploded loads) - Labour intensive post operation - Filtration issues (shock wave) - Airborne contamination - Not always efficient (rebars)

Drilling, and spalling (chemical or mechanical) can also be used Drilling (diamond core drills) Easy method, easy to set up Not very efficient Same kind of generated waste as for cutting (sludge, dust, water) Multiply by factor π the length of cut Spalling Mentioned in various handbooks Not very commonly used in nuclear decommissioning

For demolition of buildings: Concrete “crushing” using hydraulic shears

Various “innovative” techniques were tested or are in development Laser ablation (Japan JAERI, US ARNL…) In development (relatively low efficiency) Microwave heating (EC RTD programme) Tested; poor efficiency; complex set up Mini-blasting (Belgium, CSTC) Tested; difficult to set up; safety issues High pressure water jetting (various) Tested (and used): in some cases let the contamination penetrate deeper in the material Electrical heating of the rebars (Belgium, CSTC) In development; difficult to set up; poor efficiency up to now Electrokinetic decontamination (using gel or paste electrolyte) Lime (chemical) spalling Induction heating Foam decontamination …

After decontamination, characterize Important for clearance 100% surface or bulk sampling Difference between α and β,γ contamination α more difficult to measure for α surface roughness can play a role in the measurement process

Example of characterization for clearance (100% surface measurement)

Last measurement before clearance

Example of characterization for clearance: crushing and sampling Concrete crushing and sampling machine (Belgoprocess)

In summary for concrete decontamination Characterize before decontamination or dismantling Decontaminate Various techniques Waste management Safety and radioprotection (airborne contamination) Cost / duration / confinement / future operation Characterize after decontamination