Piston Pumps & Package Fluid Handling Training

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 2 Click to edit Master subtitle style In Manufacturing & assembling line many parts are now glued instead of bolted,screwed or welded There is a constant evolution in the chemical components & assembly techniques. Major reasons! The Extrusion Market is constantly increasing Extrusion

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 3 Click to edit Master subtitle style Extrusion pumps are frequently put in the most difficult of application moving high viscosity fluids that are often abrasive. Extrusion pumps are used to apply a bead of material. In some cases the pump supplies a continuous bead. Typical high viscosity fluids pumped include caulking, heavy lubricants, mastics, sealers and inks. When Extrusion is needed? When material does not flow by itself, or when is flowing to slow., What is Extrusion

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 4 Click to edit Master subtitle style When traditional pump does not reach to prime in the inlet, and creates a cavity (air pocket) on the bottom. High viscosity fluids will not flow to pump. Chop check Follower plate Seals When an Extrusion pump is necessary

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 5 Click to edit Master subtitle style Utilizes 2-Ball and Chop-Check models. 2-Ball models for fluid viscosity from 50, ,000 cP. Chop-Check models for higher viscosity up to more than ctP Pumps for Extrusion

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 6 Click to edit Master subtitle style Floating Washer This technology is only used for high viscosity products. Could be used from to more than cPs. Extrusion pumps mechanically check-off fluid flow. “Shovel” or “button” mechanically pulls fluid into pump inlet Chop Check what is it!

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 7 Click to edit Master subtitle style Floor Mounts Used when fluids are stored in large bulk containers. Gravity feeds material into the pump inlet. Always locate the pump as close to the fluid container as possible. Mounting Style

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 8 Click to edit Master subtitle style NP322L0X-1 Pressure Ratio 22/1 Carbon Steel (X = 1) Stainless Steel (X = 2) Drum 30 Kg CART Single Cylinder / Simple Effect For 25 Kg/60 Kg X-1 Pressure Ratio 43/1 Carbon Steel (X = 1) Stainless Steel (X = 2) Drum 30 Kg CART Single Cylinder / Simple Effect NP322R0X-1 Pressure Ratio 22/1 Carbon Steel (X = 1) Stainless Steel (X = 2) Drum 30 Kg CART Single Cylinder / Double Effect Package Configuration

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 9 Click to edit Master subtitle style X-1 Pressure Ratio 43/1 Carbon Steel (X = 1) Stainless Steel (X = 2) Drum 30 Kg CART Single Cylinder / Double Effect For 25 Kg/60 Kg NP443R01 Pressure Ratio 43/1 Drum 30 Kg RAM Double Cylinder / Double Effect Package Configuration

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 10 Click to edit Master subtitle style For 200 Kg NP4XXR-XX-XXX Air Motor Series 4 : 4 ¼" Pump Information 21 : 30/1 SS-2 Ball pump 22 : 22/1 SS-2 Ball pump 24 : 11/1 SS- 2 Ball pump 31 : 23/1 Chop Check pump 34 : 12/1 Chop Check pump Packing Options Follower Options Package Configuration

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 11 Click to edit Master subtitle style For 200 Kg NP6XXR-XX-XXX Air Motor Series 6 : 6" Pump Information 21 : 60/1 SS-2 Ball pump 22 : 45/1 SS-2 Ball pump 24 : 22/1 SS- 2 Ball pump 31 : 23/1 Chop Check pump 34 : 12/1 Chop Check pump Packing Options Follower Options Package Configuration

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 12 Click to edit Master subtitle style For 200 Kg NP8XXR-XX-XXX Air Motor Series 8 : 8" Pump Information 34 : 44/1 Chop Check pump Packing Options Follower Options Package Configuration

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 13 Click to edit Master subtitle style X (CS) (39.7-lpm) X (CS) (22.94-lpm) X (CS) (12.5-lpm) X (CS) (7.9-lpm) 6710X-X (CS or SS) (2.9-lpm) Extrusion- Configurable pumps 5 Lower ends configuring all our extrusion range Chop Check Style

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 14 Click to edit Master subtitle style 2 Lower end pump 1- Carbon Steel 1- Stainless Steel = 6 models Extrusion- Configurable pumps For 25-60Kg

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 15 Click to edit Master subtitle style Extrusion- Configurable pumps for Kg

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 16 Click to edit Master subtitle style Models XXD XXD XXD Air Motor8"10"12" Air Inlet2 - 8,4 bar Outlet Fluid Pressure bar bar bar Ratio28/144/165/1 Volume/Cycle327,6 cm3 Flow at 70 Cycles/mn22,94 L/mn Same Lower end for these three models Lower end XXX Extrusion High Flow New Model introduced on /1

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 17 Click to edit Master subtitle style = 3 Models With a 4”1/4 Motor = 3 Models With a 6” Motor Integrity 2 Ball Piston Pumps = 1 Model With a 8” Motor 3 Lower ends for 7 different pump models

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 18 Click to edit Master subtitle style Adhesives Grease Inks Cosmetic Resins Mastics Varnishes Caulks Sealants Silicons Heavy Lubricants R.T.V. Materials Pressure Ratio Needed 12/1-65/1 Usually most of these products are conditioned in Large containers Markets

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 19 Click to edit Master subtitle style Tighten applications 21/1-46/1 ARO Doors & Windows Industries Automotive Industry Sealers Window Primer/Sealers Sound Deadener Underbody Anti-Rust Wax Weld Sealer PVCs High potential for regulators Wood Industry Heavy glues Polyurethane Neoprene Markets

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 20 Click to edit Master subtitle style WINDOWS INSULATION TIGHTENNING ELECTRONIC…SETTLING COMPOUNDING AUTOMOTIVE Misc glued pieces applications 23/1-46/1 ARO Rifigerator, Micro waves, (White Market) Mastics & Silicones Markets

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 21 Click to edit Master subtitle style  The Glass industry for application of mastic silicone for insulating and gluing.  Manufactures, when the assembling mast have a certain tightness : (Ex : ELECTRICFIL, ALSTOM, SOULE, VALEO, SCHLUMBERGER, L’UNITE HERMETIQUE, EURAMAX, etc.) Markets

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 22 Click to edit Master subtitle style AUTOMOTIVE TRAIN CABLES PASSAGE ROLLING MILL PLANE SIDERURGY Etc. 23/1-50/1 Heavy Industrial Grease Markets

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 23 Click to edit Master subtitle style SHIP-BUILDING TEXTILE COATING 12/1-23/1 Molding for electronic Bases for paint varnish, inks, etc. Warning: Often very Sticky Products Resins Markets

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 24 Click to edit Master subtitle style INK 10/1-23/1 Ad case studies and pipes installation National News Papers Coldset inks Sheet feed, Heatset inks High potential in Money bills Manufactures, usually using high quality abrasives ink. UV inks, only some specifics! Markets

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company 25 Click to edit Master subtitle style Stinger 4-Ball Pumps 4¼”, 6” & 8” Air Motors. Delivery up to (109-lpm). Ratios 2:1 to 7:1. Typically used in recirculating finishing applications. All Stainless parts are Passivated or Electro-Polished. Pumps contain NO carbon steel. Constructed of 17/4 hardened stainless. Ultra coating standard on plunger rod and pump tube. Stinger lowers constructed from “investment” castings