MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications.

Slides:



Advertisements
Similar presentations
TUR Planner Course Session 1 Introduction to Toxics Use Reduction and the Toxics Use Reduction Act.
Advertisements

Air Quality 101 Workshop: The Role of Pollution Prevention (P2) January 2006 Sherry Davis, CHMM.
L5: GP TECHNIQUES / 1 Asian Productivity Organization, Tokyo Organization of the GP Techniques.
NSF/SRC Engineering Research Center for Environmentally Benign Semiconductor Manufacturing Duffin 1 DFEHS Design for Environment, Health, and Safety NSF/SRC.
2009 ENVIRONMENTAL SEMINAR Boat Bottom Pressure Washing Requirements & General Permit for the Discharge of Stormwater Associated with Industrial Activity.
The World Leader in High-Performance Signal Processing Solutions Hazardous Waste Management in the Semiconductor Industry Ron Scholtz- CHMM, REA Analog.
CHAPTER 9 FLOWSHEET ANALYSIS FOR POLLUTION PREVENTION.
GENERAL IDEAS IN AIR POLLUTION CONTROL
How to use the Chemical-specific PPE Matrix
Hazardous Waste Management Refresher Training. Environmental Stewardship It is the responsibility of all employees to manage chemical waste in a reasonable.
Paint Gun Cleaning Solvent Recycling. Current Practices  Thinners and organic solvents provide effective cleaning  Acetone and Methyl acetate blends.
Institute for Resource Efficient and Sustainable Systems Graz University of Technology The Concept of Cleaner Production June 30, 2006 „The Concept of.
Cleaner Production Assessment (Chapter 4)
1 UNGC Module 3 – Session 3 THE UN GLOBAL COMPACT MODULE 3 THE ENVIRONMENTAL PRINCIPLES Session 3: Principle 9.
Hazardous Waste Initial Training Environmental Health, Safety and Risk Management June 2010.
Wastewater P2. Environmental Concerns  Heavy metals from sanding waste  Oil, grease, and coolant from vehicles  Toxic chemicals from cleaners, strippers,
NSF/SRC Engineering Research Center for Environmentally Benign Semiconductor Manufacturing Parker 1 CMP Water Recycling Dr. Russ Parker Hewlett Packard.
Keep America Beautiful, Inc.
Chapter 6, Process-Flow Analysis
Chapter # 1 Introduction To Pollution Prevention.
Waste management.
Pollution Prevention Basics in Pictures Western Regional Pollution Prevention Network 2003 Conference Judy Lankey, Senior Source Control Inspector Eastern.
Auto Body and Paint Shops Pollution Prevention and Best Management Practices.
Pollution Prevention for Light Industry and the Service Industry P2 Ideas for Urban Environments.
TRP Chapter Chapter 4.2 Waste minimisation.
Pollution Prevention Introduction Collision Repair Curriculum Paid for, in part, by the Kansas Department of Health and Environment.
RCRA Record Keeping and Reporting For Small Quantity Generators
NSF/SRC Engineering Research Center for Environmentally Benign Semiconductor Manufacturing Beaudoin, et al. 1 Environmental Impacts of Manufacturing Stephen.
Lean and Clean—Friend or Foe? Great Lakes Regional Pollution Prevention Roundtable.
Storm Water Pollution Prevention Training
Sustainable Consumption and Production
Pollution Prevention Toyota Industrial Equipment Mfg., Inc. December 7, 2011.
Collision Repair Hazardous Waste Environmental Compliance Paid for, in part, by the Kansas Department of Health and Environment.
Cleaner Technology - CT for Factories Cleaner Technology Unit Bureau of Industrial Environment Technology Department of Industrial Works Copyrights of.
Workshop, 12/3/2004 Banska Bystrica – SLOVAC REPUBLIC “INTEGRATED LICENCE PROCEDURE (Greek case)” Katerina Iakovidou-Anastasiadou Hellenic Ministry for.
Site visit COVEX Site visit Visit to COVEX, S.A Comunidad de Madrid CONSEJERIA DE MEDIO AMBIENTE, VIVIENDA Y ORDENACIÓN DEL TERRITORIO.
HOW TO DO Pollution Prevention & Good Housekeeping NC STATE UNIVERSITY.
Chapter 11 Investment Recovery McGraw-Hill/Irwin Purchasing and Supply Management, 13/e © 2006 The McGraw-Hill Companies, Inc., All Rights Reserved.
My septic system is working just fine! New State Wide Rules Began 1 st of 2015 replacing the 1977 code Goals Update system designs to currently available.
Hazardous Waste & Emergency Procedures for Laboratories Adapted from:
ERT 417 WASTE TREATMENT IN BIOPROCESS INDUSTRY W ASTE M INIMIZATION & M ANAGEMENT.
Waste Minimization: Yachts of Opportunity. Marquis Yachts, LLC Founded in 1954 in Pulaski, WI Founded in 1954 in Pulaski, WI Past up to 1400 employees.
WasteSection 3 Section 3: Hazardous Waste Preview Bellringer Objectives Types of Hazardous Waste Resource Conservation and Recovery Act The Superfund Act.
 Hazardous Waste is only a small portion of the waste generated in the workplace, but by far the most harmful to the nature and the environment. GH.Asgari.
Waste Management Overview & Land Disposal Restrictions.
Ron Pridgeon NC Division of Pollution Prevention & Environmental Assistance
WasteSection 3 Types of Hazardous Waste Hazardous wastes are wastes that are a risk to the health of humans or other living organisms. They may be solids,
“Without the Cost of Waste …”
©2010 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products,
Pollution Prevention in Air Quality A Government Perspective H. Patrick Wong, Chief Air Quality Management Division Miami-Dade County Department of Environmental.
AIR POLLUTION PREVENTION AND CONTROL
BALANCE OF MATERIAL. Practical Advices During the generation of the Material Balance phase.
Bottled Water for Mars? Engineering Design: Water Reclamation Mike McGlone Aerospace Education Specialist Johnson Space Center Houston, Texas.
Bellringer. Types of Hazardous Waste Hazardous wastes are wastes that are a risk to the health of humans or other living organisms. – They include: solids,
Case Study 3.1 WP Inc MGMT 580 – Quality Management and Statistics Group 3: Cody Groves, Bruce Kastner, & Heather Moore.
Waste Generation and Waste Disposal Chapter 16. Waste Waste – nonuseful products generated within the system throw-away society Municipal Solid Waste.
Cleaner Production Based on a presentation by Michael Planasch, Graz University of Technology BUP Teachers Conference Rogow May 2011.
Waste Reduction Techniques (waste is a loss of valuable process materials) P2: Pollution Prevention.
Clean Technology (PB386) Click to edit Master title style Numfon Eaktasang, Ph.D.
Green With Briess A sustainability initiative
“Air Pollution Prevention and control”
Resource Conservation and Recovery Act (RCRA)
Classroom Catalyst.
Clean Technology (PB386) Click to edit Master title style Numfon Eaktasang, Ph.D.
Example of usage in Micron Italy (MIT)
Van Wert, OH Water and Wastewater Element Training
Corrosives.
Treatment –Reverse Osmosis (Desalination)
Hazardous Waste.
HAZARDOUS WASTE.
Presentation transcript:

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 1 May 15 Source Reduction Efforts at MTV Christopher M. Dott, EHSS Manager

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 2 May 15 History Changes in manufacturing operations correspond directly to the type and amount of waste generated Increase in wafer size and number of layers deposited on wafers contributes to increase in waste creation MTV has undergone cost cutting activities and source reduction is a viable way to help the business help the environment.

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 3 May 15 Do you know where “it” goes? Chemical Input-Chemical Output Process Flow-Chemical Pathway BYPRODUCTS of production Where are toxics being lost? Is there an opportunity for recovery, elimination or reduction? Is there an opportunity for reuse? Forget about treating it, focus on reducing or eliminating it at the source

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 4 May 15 Source Reduction Activities- Wastewater Installation of recirculation filters in cleaning and etching baths to extend bath life Use of dry plasma etch to eliminate the use of aqueous hazardous materials for etch and the use of DI water for rinse Install spray tools to replace wet sinks Identify water trickle purges that are unnecessary and possible diversion valves that have been left in the open position Identify and correct piping leaks Reduce slurry dispense rate for polish and pad conditioning Reverse Osmosis / Recycle loops

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 5 May 15 Source Reduction Activities- Solvents Switch to positive photoresist Reduce CUP rinsing activities Extend number of lots that can be run through a solvent bath Optimize spin coating process by installing more precise pumps Automate as many processes as possible for efficiency Identify any water sources that make up solvent waste stream to minimize water content

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 6 May 15 Source Reduction Activities- Corrosive Liquids Modify bath change-out schedules and procedures Re-circulate baths through filters Check bath concentrations to identify when a more dilute bath can be utilized without affecting quality Replace ammonium fluoride, hydrofluoric, acetic acid mixtures with an all dry single step operation using a reactive ion etcher Identify waste in polishing operations and replace with more updated systems and equipment

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 7 May 15 Source Reduction Activities- Contaminated Debris Replace glass chemical bottles with NOW Packs Increase # of wafers polished per pad Employee training on segregation of non-contaminated debris from hazardous waste Eliminate IPA in many wipe down operations by using DI water Adjust cleaning schedules to minimize wipe downs Limit locations and amount of wipes used where cleaning takes place Optimize maintenance activities to minimize waste materials and debris

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 8 May 15 Other Source Reduction Opportunities Implement a Chemical management System Install efficient processes Minimize water contamination of solvents and acidic wastes –Code requirements? Understanding of constituents? Segregate photoresist strippers Spin dry instead of using IPA

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 9 May 15 Characterizing and Analyzing Processes Gather and organize detailed and comprehensive information Choose process/waste stream for focused examination Create Process Flow Diagram and/or Chemical Pathway Analyses Estimate total byproducts with materials accounting Conduct a Mass Balance

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 10 May 15 Case in Point = Ammonia MTV has a effluent ammonia wastewater limit that did not correspond to our manufacturing need. MTV has undergone a massive ammonia reduction process that has reduced up to 150 gallons of proposed ammonia hydroxide usage through efficiencies and recipe changes, without affecting product quality. MTV was successful in negotiating a load limit for ammonia equivalent to our permit levels which also allows us to recycle more water through RO systems

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 11 May 15 Brainstorming Product Reformulation Input Substitution –Can any raw material be replaced with a less toxic substitute? Process Redesign –Are there alternative ways of processing that would cut down on the use of toxics or byproduct generation? Process Modernization –Are there ways to alter, adjust, modify or replace existing procedures or equipment to cut toxics use or byproduct generation? Improved Operations and Maintenance –How might we reduce the needless waste of the toxic substances we store, transport, handle and use? In Process Recycling and Reuse –Can any of the toxic materials be recycled or reused without leaving the process

MICRON CONFIDENTIAL © 2008 Micron Technology, Inc. All rights reserved. Products are warranted only to meet Micron’s production data sheet specifications. Information, products, and/or specifications are subject to change without notice. All information is provided on an “AS IS” basis without warranties of any kind. Dates are estimates only. Drawings not to scale. Micron and the Micron logo are trademarks of Micron Technology, Inc. All other trademarks are the property of their respective owners. Company Confidential | © 2008 Micron Technology, Inc. | 12 May 15 Low Hanging Fruit Using TOO MANY wipes when cleaning Placing non-hazardous trash in with hazardous waste Placing general trash in with non-hazardous trash Misjudging when to change a bath Fixing leaks and ensuring diversion valves are closed Completely emptying a container of all liquid before sending for disposal Implement an inspection checklist to inspect module debris cans weekly-have waste segregation as part of training procedure