Elimination of Waste Your Workplace - You are the expert - You know what your work site needs What is 5S? 5S.

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Presentation transcript:

Elimination of Waste Your Workplace - You are the expert - You know what your work site needs What is 5S? 5S

5S Process Purpose 1. To learn how to identify and eliminate waste 2. To improve your work environment - Safety - People - Quality - Responsiveness - Cost

The Process: 5 Steps Clear by red tagging Sort Clean it Sweep Standardize Establish Standards Sustain Discipline ( Practice ) Eliminate Waste Straighten Get Organized Workplace Organization thru Visual Controls How? Your Workplace - You are the expert - You know what your work site needs

Visual Workplace: The 5 S's Straighten Sweep Standardize Sustain Eliminate Waste Sort

The 5 S’s: Visual Workplace 1. Sort – Sort through items, keep only what is needed while disposing of what is not. 2.Straighten (orderliness) – “A place for everything and everything in its place.” 3.Shine (cleanliness) – The cleaning process often acts as a form of inspection that exposes abnormal conditions. 4.Standardize – Develop systems and procedures to maintain and monitor the first three S’s. 5.Sustain (self-discipline) – Maintaining a stabilized workplace in an ongoing process of continuous improvement.

5S Working Flow Discuss Red Tag Standards Complete Red Tagging Process Tour / Improvement Review Straighten & Sweep (Waste Elimination) Tour / Improvement Review Set Standards & Make Visual Develop PMP Checks & Assignments Tour / Improvement Review Establish Continuous Improvement Board / Wall Assign Remaining Open Items Summarize / Wrap-up Set Standards Standardize Sustain Sweep Straighten Sort REDTAG Define the Purpose

Straighten Sweep Standardize Sustain Sort

Straighten Sweep Standardize Sustain Sort

Straighten Sweep Standardize Sustain Sort

Straighten Sweep Standardize Sustain Sort

Why Standardize & Make Visual Why do we standardize ? - Defines a place for everything - Establishes a baseline for continuous improvement Why do we make things visual ? - Promotes adherence to standards - Abnormalities become obvious - Everybody can be inspectors!

Discipline In Process Processes require ongoing inspection and follow-up to ensure "Standardized Work" is sustained. Standardize InspectSustain