VC106Vapor Control Systems John Zink Company Background Reforming Furnaces.

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Presentation transcript:

VC106Vapor Control Systems John Zink Company Background Reforming Furnaces

©2013 John Zink Company, LLC 2 Top-Fired Reformer ► Consists of a firebox containing anywhere from 1 to several rows of tubes ► Process gas flows downward through the catalyst filled tubes ► Burners are located in between the tube rows in the top of the firebox & are located at one level (above grade) ► Tubes are heated by radiation from the flames, flue gas and some convective effects ► Process gas and flue gas flow is co-current with both exiting at the bottom of the firebox (allows for rapid heating of the hydrocarbon steam mixture) ► Additional heat recovery takes place in the convection section which is typically located at grade ► This type of furnace arrangement can accommodate small to very large capacities within a single firebox

©2013 John Zink Company, LLC 3 Top-Fired Reformer Catalyst-filled process tube (typical) Downfired burner (typical) Flue gas exhaust Process flow

©2013 John Zink Company, LLC 4 Side-Fired Reformer ► Side fired reformer consists of catalyst tubes positioned in a single row along the centerline of the firebox ► Due to the layout, this type of furnace arrangement results in a long narrow firebox ► Burners are located at multiple levels on the two sidewalls of the firebox and evenly distributed over the entire wall ► Tubes are heated by radiation from the walls, flue gas and, to a small extent, convective effects ► Process gas flow through the catalyst tubes is downward while the flue gas flow is upward ► For large capacities, it is common to have multiple fireboxes located side by side sharing a common inlet distribution and outlet collection system & waste heat recovery section

©2013 John Zink Company, LLC 5 Side-Fired Reformer Catalyst-filled process tube (typical) Side-fired burner (typical) Flue gas exhaust Process flow

©2013 John Zink Company, LLC 6 Terrace-Wall Fired Reformer ► A refinement of the sidewall fired reformer in that many of the salient features previously described are similar, but with 2 major differences: ► number of burners ► type of burners ► Typically uses 2 levels of firing & therefore results in fewer burners for a given capacity ► Primary objective is to allow a controlled temperature profile along the length of the tube

©2013 John Zink Company, LLC 7 Terrace-Wall Fired Reformer Catalyst-filled process tube (typical) Upfired burner (typical) Flue gas exhaust Process flow