Template v1 September 12, Copyright © Infor. All Rights Reserved. Infor LN: v10.3 – v10.4 Manufacturing Non-conformance Handling Differences Rollout Training Campus Course Code: 02_ _EEN0471_ELN July 2014 Robert Nooder
Template v1 September 12, Copyright © Infor. All Rights Reserved. Introduction Overview Non-conforming Handling Reject production material Reject production end-item Agenda
Template v1 September 12, Copyright © Infor. All Rights Reserved. Objective new quarantine functionality: Support processes for handling a non-conforming item purchase, warehousing, production (SFC) Support Quarantine Inventory multiple locations, planning Enhance consistency terminology, processes Introduction Pre-requisite: Rollout Training: 02_ _EEN0441_ELN Warehouse Management, Inspection & Quarantine Differences
Template v1 September 12, Copyright © Infor. All Rights Reserved. Overview non-conformance Handling LN 10.3 Materials / Components Warehouse End items Warehouse Material Issue End item Receipt Operation 20 Operation 30 Operation 10 Production order End item Issue Material Receipt Scrap RejectReturnScrap
Template v1 September 12, Copyright © Infor. All Rights Reserved. Overview non-conformance Handling LN 10.4 Materials / Components Warehouse End items Warehouse Material Issue End item Receipt Operation 20 Operation 30 Operation 10 Production order End item Issue Material Receipt Scrap Quarantine Return Rework * ReturnReworkScrap * * * * * * * * * * QuarantineRework * * Return * * new
Template v1 September 12, Copyright © Infor. All Rights Reserved. Overview non-conformance Handling LN 10.4 Materials / Components Warehouse End items Warehouse Material Issue End item Receipt Operation 20 Operation 30 Operation 10 Production order End item Issue Material Receipt Scrap Quarantine Return Rework * ReturnReworkScrap * * * * * * * * * * QuarantineRework * * Return *
Template v1 September 12, Copyright © Infor. All Rights Reserved. Set-up Reject Production End-item / Material Warehouse Inventory Handling Parameters:Quarantine implemented Inventory Handling Parameters:Quarantine Inventory available for planning Warehouse:Quarantine implemented Warehouse:Designated quarantine warehouse Warehouse / Locations:Quarantine locations Item: Item Warehouse Data:Rejects Handling: Scrap, Quarantine, Both Item Warehouse Data:Disposition Due Lead Time
Template v1 September 12, Copyright © Infor. All Rights Reserved. Scenario Production order has been created and released Material has been issued from the warehouse to the shop floor A non-conforming material is found In the session “Material to issue for Production Orders” Reject a quantity of the applicable material Scrap and / or quarantine a quantity of the material Initiate the re-issue of the scrapped and /or quarantined material In the session “Quarantine Inventory” Decide on the disposition Handle the quarantined inventory Handling non-conforming Material
Template v1 September 12, Copyright © Infor. All Rights Reserved. Scenario Production order has been created and released On an operation a non-conformance is found In the session “Report Operations Complete” Reject a quantity of the manufactured item Scrap and / or quarantine the manufactured item In the session “Quarantine Inventory” Decide on the disposition (rework ) Maintain and release the generated production (rework) order Issue the applicable quarantined item Handling non-conforming End-item
Template v1 September 12, Copyright © Infor. All Rights Reserved. Production non-conforming Material Operation 20 Operation 30 Operation 10 Production order Receipt Inspection Bulk/Pick Quarantine Warehouse Staging the material can be moved to quarantine If the disposition is “return to supplier” a return purchase order is created the material can be scrapped
Template v1 September 12, Copyright © Infor. All Rights Reserved. Production order Quality Inspection order Receipt Inspection Bulk/Pick Quarantine Warehouse Staging If the disposition is “rework to existing specification” or “rework to new specification” a production (rework) order is created When QM is implemented and if applicable the quality inspection order (type “routing (TI)”) is created Depending on the outcome of the Quality Inspection Order or a decision outside LN the unfinished manufactured item can be moved to quarantine Production non-conforming manufactured Item Operation 20 Operation 30 Operation 10 Production (rework) order Depending on the outcome of the Quality Inspection Order or a decision outside LN the unfinished manufactured item can be scrapped)