AUMA Electric Actuators

AUMA scope of supply Actuators for valves requiring multi turn actuation: Gate valves Sluice gates Globe valves Pinch valves Actuators for valves requiring quarter turn actuation: Butterfly valves Ball valves Plug valves Actuators for valves requiring linear actuation: AUMA offers actuators for all types of valves. 2

AUMA provides a complete range of electric actuators Multi turn output up to 60,000 ft lb torque / 900,000 lb thrust Quarter turn output up to 498,000 ft lb torque Linear output up to 48,825 lb thrust Actuators are available for small and larger valves.

AUMA offers three actuator control configurations Conventional actuator Limit switches Torque switches Without controls – AUMA NORM Conventional actuator Limit switches Torque switches Conventional controls AUMA Matic (AM) Plant owners and operators in various industries have a wide variety of requirements of actuators. AUMA has a solution for virtually all of those requirements. The AUMA offering covers all types of actuator configurations including actuators without integral controls, with conventional controls and with microprocessor-based controls. Non-intrusive actuator MWG – encoders sense position & torque Microprocessor- based controls AUMATIC (AC)

A solution for any environmental / ambient application Watertight applications NEMA 4 / 4X IP67 Explosionproof applications FM CSA ATEX Other global approvals High & low ambient temperature As high as +250º F (+120º C) As low as -76º F (-60º C) Submersible applications NEMA 6 IP68 Automated valves are located in all types of locations and ambient conditions. AUMA has a solution for most of those requirements.

Model SA multiturn actuator Drive - motor (or hand wheel) drives a worm/worm wheel gearset which turns a hollow output drive shaft. The SA is AUMA’s primary product line. A motor drives a worm shaft that in-turn drives a worm wheel, then the actuator output shaft. A handwheel drives the opposite side of the worm shaft in case manual operation is required. The actuator incorporates modular design. An example is how the motor can be easily removed by loosening 4 bolts and disconnecting a plug & socket connection at the motor – all without requiring access to the grease-filled gearcase. As with all AUMA electric actuators, it’s watertight with O-ring seals to meet the enclosure standard IP67 or NEMA 4X/6 – suitable for submersion in 6 ft of water for 30 minutes.

Model SA multiturn actuator 11 sizes output torque from 7 to 23,600 ft lbs thrust acceptance up to 450,000 lbs speed from 4.8 up to 216 rpm (at 60 Hz, in 12 increments - speed selections reduced for larger actuators) This wide range of sizes and output speeds enables the SA actuator to serve many valve automation applications. Versions are available for modulating service (SAR), high ambient temperature (SAH) low ambient temperature (SAT) and enhanced submersion protection (IP68). The SAExC is available for environments where hazardous gases or dust are present. SA07.2 – SA16.2 SA25.1 – SA48.1

SA Multiturn Actuator coupled with GK or GHT Multiturn Gearbox SA actuator / GK gearbox Up to 11,900 ft lb torque Up to 309,000 lb thrust An SA multiturn actuator coupled with a GK bevel gearbox or GHT gearbox can be used in applications where high torque is required or high thrust must be accepted. Usually. The actuator / gearbox combination is more cost-effective than a larger direct mount actuator. Multiturn actuator/gearbox combinations can be provided with thrust capability of up to 900,000 pounds. SA actuator / GHT gearbox Up to 60,000 ft lb torque Up to 900,000 lb thrust

Plug & socket electrical connection Screw / compression connection (no special tools required) Field wiring can be performed prior to actuator / valve installation Once wired, field wiring can be unplugged Can be utilized as a disconnect or supplied with a disconnect switch Safe terminals Optional ring-tongue terminals The plug and socket electrical connection is a big favorite of plant owners and valve assemblers.

Easily to set-up / commission Easily settable position limit switches Just a few turns of a slotted shaft No declutch shaft Easy torque switch adjustment Test knobs to check limit & torque switches AUMA’s switch setting procedure is the simplest in the industry. 10

User friendly design offers actuator configuration flexibility SA actuators can be furnished as conventional or non-intrusive actuators The tried and proven SA range of actuators can be supplied as either a conventional or non-intrusive actuator.

SA actuators can be furnished as ‘non-intrusive’ actuators What is a non-intrusive actuator? An actuator whose parameters can be set without gaining access to the inside of the unit. Non-Intrusive Non-intrusive actuators are preferred by some end users, particularly in industries where hazardous gases or dust are present. In non-intrusive actuators, position and torque are mechanically sensed as in conventional actuators, but instead of switches, encoders are used. AUMA uses reliable absolute encoders that do not require a battery to store current valve position data or record actuator travel when normal power is not available. The encoders work with a microprocessor to control the position and torque limit functions. The encoder / microprocessor also provide plant operating personnel with a broad range of information on the automated valve. The microprocessor is provided with the AUMATIC actuator control package which must be included when a non-intrusive actuator is furnished.

Non-intrusive actuators - 3 ways to set parameters Manipulate local controls Wirelessly via laptop Wirelessly via Windows-based PDA

SA or SA/GK Multiturn actuator - Output Drives for many applications LE B AF A A wide variety of output drives allow the SA multiturn actuator to operate many valve types. Also available: D / DD / B3D IB3 AK 14 14

SG05.1 – 12.1 Quarterturn Actuator 4 sizes (SG05.1 - SG12.1) up to 880 ft lbs output torque capable of ‘open/close’ service and ‘positioning’ or ‘modulating’ service up to 300 starts per hour variable operating time (single phase) separate splined coupling plug & socket electrical connection double seal available non-intrusive version available version available for hazardous locations according to FM, ATEX or CSA standards AUMA’s SG.1 series of quarterturn actuators is available in 4 sizes with output torque up to 880 ft lb.

SG.1 Quarterturn Actuator Motor drives a three-stage planetary gear set which drives a worm/worm wheel gear set and finally a splined coupling. Hand wheel drives planetary gear housing then worm and coupling. The motor drives a 3-stage planetary gear which in-turn drives a worm/worm wheel gear set. A handwheel is available for manual operation. A separate splined coupling transmits torque from the actuator to the valve stem. The SG.1 series can also be furnished in a non-intrusive version.

AUMA GS worm gearbox models 12 sizes GS50.3 – GS250.3 GS315 – GS500 GS630.3 Output torque up to 498,000 ft lbs Wide variety of primary spur gear reducers VZ on GS100.3 – GS125.3 GZ on GS160.3 – GS630.3 GS 50.3 – 125.3 GS 160.3 – 250.3 AUMA offers a wide range of worm gearboxes primarily for part-turn or quarterturn applications. GS 315 – 500 GS630.3

Model GS worm gear - Applications Manual operator Meets AWWA Standard C504-06 for manual butterfly valves (when properly selected) Electric actuator for quarter turn applications Electric actuator for guillotine damper applications Electric actuator for diverter damper applications Electric actuator for tainter gates The GS is suitable for manual operation according to AWWA C504-00. With the standard 360 degree worm wheel, it is also a good fit for applications requiring more than one output revolution – such as a guillotine damper or tainter gate.

SA/GS Quarterturn Actuator Multiturn actuator (model SA) directly coupled worm gearbox (model GS) worm gearbox / primary reducer combination (model GS/GZ) Up to 498,000 ft lbs output torque for quarter turn applications Combined features of SA actuator and GS worm gearbox The wide range of primary gear reducers makes the GS the perfect gearbox for electric operation when furnished with an SA multiturn actuator.

AM integral actuator controls Used as the motor controls with SA, SAR and SG actuators. Every motor must be controlled. AUMA offers two motor/actuator control packages. The actuators shown on this slide have AUMA Matic controls.

AM integral actuator controls Standard features: reversing starters plug & socket electrical connection – at field terminals and NORM actuator power supply / transformer phase correction monitor relay local controls standard interface (contact closure/discrete inputs) Options: optional control system interfaces Positioner – accepts 4-20 mA signal Pulse timer board – extends operating time Digital communications boards solid state starters The AUMA Matic includes reversing starters, phase correction, monitor relay, local controls, plug & socket at the field terminals and NORM actuator in addition to a control system interface capable of accepting discrete open and close signals. Optional interfaces include an analog positioner.

AM integral actuator control package Local controls: 3 pushbuttons (OPEN – STOP – CLOSE) 3 indicating lights (OPEN – FAULT – CLOSED) Selector switch (LOCAL – STOP – REMOTE)

AM with fieldbus The Matic is also available with PROFIBUS & Modbus digital communication interfaces.

AM Triple Play with fieldbus Standard features: Reversing starters for motor control Plug & socket electrical connection at field terminals and at NORM actuator power supply / transformer phase discriminator local controls Option: solid state starters DeviceNet The Triple Play Matic is capable of interfacing with DeviceNet and Modbus.

AC01.2 integral actuator controls Required for non-intrusive SA, SAR and SG.1 actuators Can also be used as the motor controls for conventional SA, SAR & SG actuators. The AUMATIC is AUMA’s microprocessor-based control package. The actuators shown on this slide have AUMATICs.

AC01.2 actuator controls Standard features: Options Reversing starters for motor control Plug & socket electrical connection at field terminals and at NORM actuator Power supply / transformer for control power Phase correction Monitor relay Programmable output relays (45 parameters available) standard interface (contact closure / discrete inputs) Local controls with LCD display Diagnostics Operational data logging Electronic nameplate Configurable via local controls or Bluetooth Options Adaptive positioner Solid state starters Digital communications / fieldbus / two-wire control The AUMATIC offers the features found in the Matic with the addition of a 4-line LCD display in plain text, programmable relays and programmable local indicating lights.

AC01.2 - local controls Push-buttons: OPEN-STOP-CLOSE, RESET 5 indicating lights – programmable with 45 parameters available, for example: End position CLOSED End position OPEN Fault Selector switch in REMOTE Actuator moving Selector switch: LOCAL-OFF-REMOTE Display on LCD Valve position indication Running indication Setting menu Status indication Diagnostic information Programmable lights mean we can program the lights to indicate a wide range of actuator outputs.

AC01.2 with fieldbus The AUMATIC is also capable of communicating via one of four digital communication protocols.

Commissioning / programming From laptop or PDA via Bluetooth® interface Connects actuator to AUMA PC software ToolSuite – Commissioning & Diagnostic Tool

Additional user- friendly features

Double-seal at terminal compartment Available on all AUMA actuators The SA multiturn actuator is an automation solution that can be used in many applications. Seals terminal compartment from balance of actuator enclosure

AM and AC.....flexible mounting AM and AC can be rotated on the NORM actuator. Terminal compartment can be rotated on the actuator. Local controls can be rotated on the AM or AC. An AUMA exclusive feature!

Remote Mounting Both the AM and AC can be remote mounted using an available wall bracket. Remote mounting is a good idea when vibration or environmental conditions prevent the use of integral controls at the actuator.

A solution for any valve automation application Spur gearboxes Pedesatal mounted linear thrust units Pedestal mounted/lever output actuators 34

Electric actuators for all applications AUMA Actuators Electric actuators for all applications Actuators for all valve types and sizes and a wide range of control system interfaces make AUMA the logical choice for valve automation applications.