F. Groeschel On behalf of the IFMIF-EVEDA Project Team The IFMIF Target Facility Engineering Design and the Validation of Key Issues within the IFMIF/EVEDA.

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Presentation transcript:

F. Groeschel On behalf of the IFMIF-EVEDA Project Team The IFMIF Target Facility Engineering Design and the Validation of Key Issues within the IFMIF/EVEDA Project 2 nd International Symposium on Lithium Applications Princeton, April 2011

Outline of talk Scope of IFMIF and of the IFMIF/EVEDA Project IFMIF Loop Concept and ELiTe Loop for off-beam tests Li Target Assemblies and validation of free surface flow Li purification system and its validation Li safety issues for IFMIF and ELiTe Summary and conclusions

3 IFMIF “Artist View” (CDR, 2003) Ion Source RF Quadrupole Post Irradiation Experiment Facilities High Energy Beam transport Li Target Li Loop Test Modules inside Test Cells Drift Tube Linac m

Principle of IFMIF L M H Accelerator (125 mA x 2) Test Cell Beam shape: 200 x 50 mm 2 High(>20 dpa/y, 0.5 L) Medium(>1 dpa/y, 6 L) Low( 8 L) 100 keV HEBT Source 140 mA D + LEBT RFQ MEBT RF Power System Half Wave Resonator Superconducting Linac Lithium Target 25 ±1 mm thick, 15 m/s Typical reactions 7 Li(d,2n) 7 Be 6 Li(d,n) 7 Be 6 Li(n,T) 4 He 4 5 MeV MeV

Objectives of the IFMIF/EVEDA Project Produce a detailed, complete and fully integrated engineering design of the International Fusion Materials Irradiation Facility and all data necessary for future decisions on the construction, operation, exploitation and decommissioning of IFMIF Validate continuous and stable operation of each IFMIF subsystem by designing, manufacturing and testing scalable models to ensure engineering feasibility Article 1 of Annex 1 of BA Agreement, February

Lithium Test Loop (scale 1/3) Validation goals Stable free surface Li flow in the target assembly Achievement of low impurity levels of oxygen, nitrogen, hydrogen (< 10 wppm) Engineering Validation & Engineering Design Activities 6 Rokkasho Oarai

IFMIF Li loop baseline concept (2003) Quench Tank Deuteron Beams EM Pump HX(Li / Organic Oil) Dump Tank HX(Organic Oil / Water) Li flow Cold Trap T Hot Trap Loop properties Li inventory4.5 to Li flow rate130 l/s Piping8/10“ Operating temperature C Heat to be removed10 MW Secondary coolingoil Tertiary coolingwater

ELiTe loop layout 8 Li inventory2.5 to Li flow rate50 l/s Piping6/8“ Design pressure7.5 bar(g) Design temperature400C Operating temperature C Heat to be removed150 kW Design acceleration0.36g h/0.24g v Structural materialAISI 304 Scaling in flow rate 1:2.6 NPSH requires similar height as IFMIF Air cooler, no secondary loops Bypass branch for target assembly to facilitate start of flow through target assembly Purification system integrated in main structure Purification branch with small EMP (10 l/s)

Target assembly concepts The target assembly conditions and shapes the flow to form a 260 mm wide, 25 mm thick Li jet flowing in an concavely shaped open channel Three concepts have been developed in the past TA with integrated backwall (tested in ELS, ISTC) Lipseal welded and clamped backplate concept Bayonet backplate concept Two concepts are realized and tested in the ELiTe loop Integrated backwall TA made of stainless steel Bayonet backplate concept made of F82H/Eurofer Li jet width100 mm Li jet height25±1 mm Flow channel curvature250 mm  7 m Flow veolcity10-20 m/s NozzleShima two stage Nozzle reduction ratio10:2.5.:1 Nozzle and channel roughness < 3  m Vacuum pressure10 -4 to Pa Argon pressure< 0.1 Mpa(a)

Stereo-Scopic Imaging System HSV Electro-contact probe Li free surface flow validation How to assure stable Li free surface flow in the beam footprint; i.e. thickness variation < ±1 mm How to manage Li evaporation from the free surface Li deposition sampler Quartz microbalance Diagnostics developed by Osaka University and qualified in Osaka loop CFD modeling by several institutes

Lithium Purification in IFMIF and Validation Lithium has to be purified –To maintain the liquid metal properties (viscosity, avoid plugging) –To mitigate corrosion/erosion. Nitrogen enhances corrosion in stainless steels by forming a soluble CrLiN-compound –To reduce the radioactive inventory and the limit the radiation field around the loop. Production of 3 H is about 7.5 g/fpy and of 7 Be is about 1.5 g/fpy in IFMIF. Corrosion products from the target assembly and others passing through the target assembly are activated Purification system –Cold trap operating below the loop temperature –Nitrogen hot trap operating at C –Hydrogen isotopes trap operating at C –On-line composition monitors (hydrogen, resistivity, plugging meter) –Li samplers for off-line analysis Target impurity level design values –10 wppm for H, N and corrosion products –1 wppm for 3 H 11

IFMIF cold trap and ELiTe validation Cold trap design is based on Na experience Main source term is –Initial oxidized steel surface (1 g/m 2 ) –Recontamination of surfaces during maintenance Intermittent operation could be envisable Trapping of Be during beam operation is not very effective due to low temperature gradient to main loop 12 ELiTe Li in (21 0  C) Li out (19 0  C) Air out (55  C) Air in (30  C) Li dra in IFMIF PropertiesIFMIF refELiTe Loop surface800 m m 2 Getter304 wire mesh Volume of mesh153 l160 l (mesh 40) Capacity for oxygen25 kg4.2 kg Li flow rate10 l/min Residence time10 min

IFMIF nitrogen trap and ELiTe validation IFMIF reference design uses Ti sponge getter University of Tokyo develops Fe-Ti getter with 5-10 at.-% Ti to overcome saturation due to formation of TiN layer on pure Ti Qualification of getter material on laboratory scale by UoT (in stagnant vessel and in small 1 l Li loop) Main source term is –Initial Li impurity –Surface coverage of initial loop surface (1 g/m 2 )  same assumption as for O –Recondamination of surfaces and Li during maintenance 13 IFMIF PropertiesIFMIF refELiTe GetterTi spongeFe-5% Ti pebbles 0.16 mm diam. Operating temp C Getter mass230 kg95 kg Capacity for nitrogen 45 kg (30% margin) 4.2 kg Li flow rate10 l/min Residence time10 min ELiTe

Development and qualification of N getter material Setup for membrane qualificationUniversity of Tokyo loop for nitrogen trapping

IFMIF hydrogen trap and ELiTe validation IFMIF reference design uses Yttrium sponge Kyushu University develops Yttrium getter based on pebbles saturation Qualification of getter material on laboratory scale by KU (in stagnant vessels and a small flowing device) Initial activation of Yttrium surface using HF is important Cross contamination needs to be avoided Main source term is –Deuterium from neutron beam and reaction products of Li-d and Li-n interaction –D:H:T is 100:6:3 15 IFMIF PropertiesIFMIF refELiTe GetterYttrium sponge Yttrium pebbles, 1 mm diameter Operating temp C Getter mass70 kg25 kg Capacity for H3 kg1.2 kg Li flow rate10 l/min Residence time10 min ELiTe Hydrogen permeator

Development and qualification of H getter material Kyushu University flowing device for hydrogen trapping

ELiTe safety measures to control spill and fire 17 ELiTe loop safety approach is based on the rules established for operation of large Na loops in the JAEA Na lab at Oarai o Rules have been extended to Li operation, but specifity of Li needs to be considered (e.g. reactivity, operating temperature range, weight and specific heat, toxicity, etc.) o Safety measures have been widely copied in order to facilitate licensing Detection and control of spills by o Leak detection wires placed along the piping an all welds placed in the surfaces below the thermal insulation o Leak detectors on valve stems o Segmented catch pans (5 m 2 ) with drain pipes to a storage vessel o Video-sureillance of platform o Emergency draining of loop

ELiTe safety measures to control spill and fire 18 Detection and control of fires o Smoke detectors o Ar flooding of air ducts and vessels o Human intervention to extinguish fires with specific agent NATREX-L (protective clothing and independent air supply) Containement vessel for target assembly o Operation under Ar atmosphere The loop itself is exposed to air o Li fire in case of spills can thus not be excluded o Assessment of possible leakages based on accident scenarios

Qualification of fire extinguishant 19 Natrex-L (mostly NaCl) has been selected Coverage with several cm of extinguishant is required to suppress flames and cause drop of pool temperature The fire-extinguishing behavior of lithium by application of Natrex-L The fire-extinguishing behavior of dry sand applied to lithium

IFMIF safety measures The main requirement for IFMIF is to safely contain the radioactive inventory and do not exceed the legal release limits under normal or any accident situation Additional measures are therefore required The rooms (about 1500 m 3 ) containing the Li loop are conceived as a containment, flooded with Ar and kept under a pressure slightly lower than the surrounding rooms The Ar is conditioned such that a fire cannot develop in case of a leak (minimum air content, low humidity) The Ar atmosphere needs to be conditioned, since –Air ingress cannot be excluded –Tritium diffuses through the loop piping (about 1 MBq/h)  Recycling of Ar after extraction of the air and of the tritium 20

IFMIF safety measures 21 Matsushiro et al., Fusion Science and Technology 2005

Summary and conclusions Engineering design and validation tasks are closely linked The proof of principle that stable flow and low impurity levels can be achieved would be an important step forward, but many other issues which may affect operability, performance and costs still have to be resolved until construction Unfortunately we run out of time in the project which needs to be completed by