RICO Auto Industries Submitted by SHIVAM PARASHER
RICO Corporate Presentation Company Profile, Joint Ventures, Customers & Products Manufacturing Capabilities and Product Range Engineering and R&D Capabilities
RICO Group – Joint Ventures & Subsidiaries 50% FCC 50% RICO Clutch Assembly Two Wheelers & Four Wheelers FCC RICO CONTINENTAL RICO 50% CONTINENTAL Hydraulic Brake 50% RICO Products & Services Vehicles of all Classes MAGNA Powertrain RICO 50% MAGNA Powertrain 50% RICO Oil Pump Water Pump (Automotive Engines) (India & Europe) 7.5% JINFEI 92.5% RICO Aluminum Alloy Wheels Two Wheelers RICO JINFEI Wholly Owned Subsidiary 100% RICO Assembly, Logistics Customer Support RICO USA & UK
RICO Group – Plant & Facilities – Locations Account Management, Logistics & Warehousing, Assembly Operations London UK Manufacturing Facilities India Michigan USA 1. RICO (Dharuhera) – Aluminium Die Casting & Machining 2. RICO (Gurgaon) – Aluminium + Ferrous + Dies & Moulds, R&D, CAD CAM CAE 3. Joint Venture – FCC RICO (Manesar) – Clutches 4. Group Company – RCL (Ludhiana) – Ferrous Casting & Machining (Low Volume) 5. Group Company – RCL (Manesar) – Aluminum Casting & Machining (Small to Medium Size Parts) 7. New Plant RICO (Singur Sanand) 8. New Plant RICO (Chennai) 6. Joint Venture – FCC Rico (Chakan Pune) + Planning New Plant RICO (Pune)
RICO Group – Gurgaon Campus Ferrous Machine Shop – 3 Multi Floor Power House Utilities Eng Office Training Room Aluminum HPDC Plant 1 Ferrous Foundry - 2 Ferrous Foundry - 1 Ferrous Machine Shop – 1 Dies Moulds CAD CAM CAE Ferrous Machine Shop – 2 Corporate Office R&D Aluminum HPDC Plant 2
RICO Group – Other Plants & Facilities RICO Dharuhera Aluminum Die Casting & Machining RICO Manesar Plant Aluminum Die Casting & Machining RICO JINFEI Manesar Alloy Wheels & Aluminum Parts MAGNA RICO Powertrain (JV) – Oil & Water Pumps – Dharuhera India FCC RICO (JV) – Clutch System Manesar India CONTINENTAL RICO (JV) – HBS Gurgaon India RICO New Plant – Singur, West Bengal RICO New Plant – Chennai, Tamil Nadu Focus – Tata NANO + Aluminum Products Focus – New Customers & New Projects
History & Growth Milestones JV with CONTINENTAL Automotive Systems (Hydraulic Brakes) JV with MAGNA Powertrain (Oil Pump, Water Pump) JV with Jinfei China (Aluminum Alloy Wheels – 2 Wheelers)FORD Q1 Added Customers – JATCO, Mann & Hummel, Magna, Renault, BMW R&D Center Started Added Customers – NISSAN, TATA (Small Car Project), Perkins Enhanced Ferrous and Aluminium Capacity Added Customers – GM, Caterpillar, Honeywell, Detroit Diesel, Volvo 2007-09 2004-06 2003-04 TS 16949 ISO 14001 OHSAS 18001 QS 9000 ISO 9000 Full Service Engineering Design Development Added Customers – FORD, LandRover, Jaguar Aluminium Die Casting & Machining (Gurgaon) JV (50:50) FCC RICO (Clutch Assembly) Started Exports – GM, Eaton, Cummins International Market OEM Supplier – MEC Japan Ferrous Casting & Machining (Gurgaon) Focus – Maruti Suzuki Technical Collaboration FCC Japan Commercial Production Started (1986) Aluminium Die Casting & Machining (Dharuhera) 8 2000-02 1999-00 1994-96 1990-92 1985-86 Focus – Hero Honda & Maruti Suzuki
Current Global Customer Base North America Europe India Japan/ ASEAN Two Wheelers Passenger Cars Commercial Vehicles System Suppliers Matsusaka Engineering
Our Product Range – Components & Assemblies Engine Transmission Chassis Suspension & Braking System Oil Pump Assembly Balance Shaft Assembly Clutch Assembly Wheel Hub Assembly Fuel System Parts Gear Housing Transmission Brake Panel Assembly Lube Oil Filter Heads Main Bearing Caps Support Assembly Brake Disc Exhaust Manifolds Water & Air Connections Differential Case Brake Drums & Rotors Turbine Housings Flywheel Assembly Gear Shift Forks Knuckles Center Housings Timing Cases Intermediate Plate Development (SOP 2009) Crank Cases & Covers Oil Filter Adaptor Pressure Plate Caliper & Anchor Cylinder Head Cover Engine Brackets Rear Case TMC Tandem Master Oil Pan Cylinder Block (Ferrous) Transmission Case Cylinder Intake Manifold Cover Cylinder Block (Aluminum) Front Cover Under Development (SOP 2009) Valve Cover Cylinder Head (Aluminum) Side Cover
RICO Corporate Presentation Company Profile, Joint Ventures, Customers & Products Manufacturing Capabilities and Product Range Engineering and R&D Capabilities
Our Integrated Services – Concept to Delivery R&D – Design Development, Testing & Validation Engineering CAD CAM CAE Manufacturing – Dies & Tooling Casting – Aluminium & Ferrous Manufacturing Engineering Machining & Assembly Logistics Management Program Management
Aluminium 76 High Pressure Die Casting Machines (135 – 1800 Tns Locking Force) Largest High Pressure Die Casting Capacity in India First Company in India (apart from OEMs) Making Aluminum HPDC Cylinder Block Strategy: Expand 2500- 3000 Tns + Low Pressure/ Gravity
Ferrous 4 Moulding Lines - 2 DISA & 2 Horizontal (SINTO & DISA) Vertical Size ( 650 * 535 * Thickness 130~330) Horizontal Size ( 610 * 510 * Thickness 200+200)
Machining & Assembly Over 1,000 Machines (CNCs & SPMs) One of the Largest Machining Facility in India We Machine All Our Castings Over 50% of Our Product Range is with Assemblies
Aluminium Products (Motorcycles) Hubs & Brake Panel Assemblies Annual Capacity: 7 Million Sets
Aluminium Products (Motorcycles) Clutch Assemblies Annual Capacity: 5 Million 18 Confidential & Proprie
Aluminium Products (Two Wheelers) Crank Cases Annual Capacity: 1 Million
Aluminium Products (Cars) Oil Pump Assemblies Annual Capacity: 750,000
Aluminium Products (Cars) Cylinder Head Covers Assembly & Oil Pans Annual Capacity: 350,000
Aluminium Products (Cars) Transmission Cases Annual Capacity: 300,000
Aluminium Products (HCVs) & Cars Cylinder Head Covers Annual Capacity: 350.000
Aluminium Products (HCVs) Fuel System Components Annual Capacity: 400,000
Aluminium Products Brackets Annual Capacity: 7.5 Million
Ferrous Products (Cars) Brake Discs & Drums Annual Capacity: 2 Million
Ferrous Products (Cars) Differential Cases Annual Capacity: 600,000 Flywheels Annual Capacity: 250,000
Ferrous Products (Cars) Steering Knuckles Under Development
Ferrous Products (Cars) Balance Shafts Annual Capacity: 120,000
Ferrous Products (HCVs) Main Bearing Caps Annual Capacity: 2 Million
Ferrous Products (Cars) Automatic Transmission Bracket Assembly Annual Capacity: 1.2 million
Ferrous Products (Cars) Exhaust Manifolds Annual Capacity: 1 million
Turbo Charger Parts Turbine Housings Annual Capacity: 1 million
Ferrous Products Annual Capacity: 200,000 Clutch Parts (Intermediate Plate & Pressure Plate) & Rear Cases Annual Capacity: 200,000
Ferrous Products (Cars) Cylinder Block (Gray Iron) Annual Capacity: 300,000
Aluminum Products (Cars) Cylinder Block (Aluminum HPDC) TATA NANO
RICO Corporate Presentation Company Profile, Joint Ventures, Customers & Products Manufacturing Capabilities and Product Range Engineering and R&D Capabilities
Engineering CAD CAM CAE Competitive Advantage: Manufacturing Experience Combined with Engineering CAD CAM CAE Center Capabilities (Over 60 Seats) Advantages CAD CAM Computer Aided Design & Manufacturing Concurrent engineering with customers Unigraphics, Pro E, Catia, C3P, Ideas, Vericut Co-design with customers CAE Computer Aided Engineering Shorter development time Magmasoft, FEA, CFD, Ansys, FCX, GT Suite, MSC Cost advantage Fatigue
Tooling & Die Manufacturing In-House Dies & Pattern Design & Manufacturing Manufacture over 200 Dies & Patterns and 600 Die Inserts Annually 42 Confidential & Proprie
R&D Center (RICO) - Introduction Capabilities Separate R&D Building & Team Design & Analysis Capabilities: Structural, Thermal, Fatigue Softwares: IDEAS, ProE, UNIGRAPHICS NX, CATIA V5, HYPERMESH, AI ENVIRONMENT, ANSYS MECH, ANSYS CFX, MSC ADAMS, MSC FATIGUE, OPTISTRUCT Material research & development Testing & validation Materials Lab Design Office & Team
R&D Center (RICO) – Testing Facilities Available Vibration Test System Environment/Climatic Chamber Scanning Electron Microscope with EDS Dilatometer Melting Furnace Heat Treatment Furnace Universal Testing Machine Hardness Testing Machine Proposed Thermal Diffusivity Meter Thermal Conductivity Apparatus Specific Heat Apparatus Rapid Prototyping Machine X-Ray Fluorescent Analyzer Dynamometer Computer Tomography