What TRIZ Iz By Dave Gevers Experience:

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Presentation transcript:

What TRIZ Iz By Dave Gevers Experience: Heavy Haul Trailers & Transporters (60 to 1,200 tons) [VP Engr.] Turbine Engines (GE for F-14, B1B, F18, F15) [Lead Designer] High Speed Production Equipment [Dept. Head] Plastic Consumer Products [Internal Consultant – Tech. & TRIZ] TRIZ Training: “Zinovy Royzen Consulting” (1 week) “Gen3 Partners” (8 weeks – International level 3 certified) Patents: Heavy Haul – 2 Aircraft Wing Design – 7 Plastic Molding Equipment & Consumer Products – 6 pending

Closely Related Design Innovation & Problem Solving Needs New Design Innovation Trends in Design, Market Analysis Design Improvement/optimization Problem Solving Cause-Effect Chain Analysis Common sets of tools can be used for both types of problems

Common Techniques for Innovation and Problem Solving Goldfire – “Invention Machine” sotftware

Many Modules – Some Overlap TRIZ Flow Chart Many Modules – Some Overlap Design Innovation 40 Inventive Principles Evolutionary Trends Function Analysis Trimming Cause-Effect Chains Analysis Benchmarking Key Problem Flow Analysis Feature Transfer Problem Solving Conceptual Directions Function Oriented Search 76 Standard Solution Application Scientific Database Application ARIZ Application Clone Application Cause-Effect Chains 40 Inventive Principle Application Concept Substantiation Secondary Problem Idea Substantiation Supereffect Analysis Concept Evaluation

TRIZ Includes Many Techniques Underlying Method Common to Most Techniques Define the Problem (and boundaries) Convert the new matrix or symbols back to Practical Problem Solution Word Description Symbolic Convert to a Format (matrix or symbolic diagram) that is: Complete (includes ideal situation) Abstract (removed from problem language) Manipulate the new format to develop a complete the solution “matrix” TRIZ Table of Contents

Brief History of TRIZ Genrikh Altshuller – 1926 - Uzbekistan (USSR) First patent in 10th grade At age 20 he started studying patents and categorized common solutions Two key discoveries: Breakthrough invention is the result of overcoming conflicts. Technical systems evolve toward increasing ideality. Proposed to Stalin that he use TRIZ to help the country, which sent him and his colleagues to 25 years in coal mine labor camp above the Arctic Circle. In prison, he studied and advance the TRIZ concepts. After 7 years, Stalin died, Altshuller and comrades were released and wrote TRIZ articles. Altshuller also wrote several popular science fiction novels using TRIZ to help invent futuristic devices. In 1989 he became president of the International TRIZ Association. Died in 1998 after writing 20 books and 400 papers. “40 Inventive Principles” “Conflict Resolution” “Technology Trends”

40 Inventive Principles Print them out & keep them handy. We use some naturally. Contradiction Matrix – not necessary (suggests principle based on type of conflict)

Algorithm of Using 76 Standard Inventive Solutions for Inventive Problem Solving (AIST) Construct the model of the problem according to ARIZ group 4.1 Measuring Transform the model of the problem into a Su-Field No Can measuring be substituted for detecting? Harmful interactions Measuring or modification? No Yes 1.2.1, 1.2.2, 1.2.4, 1.2.5, group 5.1, 5.2, 5.3 No Is Su-Field complete? Can substances and fields be introduced? Yes Can substances and fields be introduced? Can substances and fields be introduced? Any harmful interactions? double, chain Su-Field Is the introduction of a magnetic field possible? group 2.1 Is the formation of complex Su-Fields admissible? 2.4.1, 4.4.1 Can ferromag. subst. and mag. fields be introduced INSTEAD of those which are avail. in the Su-Field? Yes No Check for the presence of ferromagnetic substances in the Su-Field M.A,T,Ch.E.M. 2.2.1 Is the substitution of the field admissible? No 2.4.2-2.4.4, 2.4.7, 2.4.8, 4.4.2 2.4.5, 4.4.3 No Can additives be introduced to the external environment? Yes 2.2.2-2.2.4 Check if the Fe-Field system is dynamic Is the system dynamic? Yes No 2.2.5, 2.2.6, 4.3.1, group 5.3, 5.4 Yes 2.4.9 2.4.6, 4.4.4 Can ferromag. additives be introduced to the external environment? Check if the structures of the Fe-Field components are coordinated Are the Su-Field components coordinate? Yes No 2.4.10, 4.4.5, group 5.3, 5.4 Yes 2.3.1-2.3.3, 4.3.2, 4.3.3 Can electric fields and electric currents be used? Check if the dynamics of the Fe-Field components are coordinated Are the dynamics of the Su-Field components coordinated? 2.4.11, 2.4.12 Yes No Yes Apply 3rd Class Standards to solve the problem Note: The numbers outside of the blue boxes indicate the Standard Inventive Solutions that are used.

“Trimming” Exercise: Eliminate a Harmful / Undesirable Item

Example A-1 Standard Closure Thread-in-Wall

Cause-Effect Chain Analysis QUESTIONS AT EACH STEP: incorrect, other types? excessive? inadequate, missing? uneven, discontinuous, unsteady? too fast, high rate of increase, new, soon? too slow, residual effect, old, late? other? Fields = MATChEM: Mechanical incl.fluid (force, press., torque, accel.,etc.) Acoustic Thermal (Temp., temp. gradient) Chemical Electrical Magnetic other?

Class/Sub Class search Patent Search Notes USPTO (advanced search) http://patft.uspto.gov/netahtml/PTO/search-adv.htm + Google Patents http://www.google.com/patents Index of classification codes Example - 277 Seals Independent vs. dependent claims File History Work Instruction Number of results All Relevant Patents Class/Sub Class search Key Word search Time

Patent Searching Techniques USPTO (advanced search) www.uspto.gov + Key Words Classification Latest Refs.

“Transition Function” in Math – derivative or integral S-Curve Analysis “Transition Function” in Math – derivative or integral The S-Curve is summation (integral) of a growth function (MPV, population, indicator). MPV or Accumulation Time The driving function is growth rate (population growth rate, ideas/time, patents/yr, models/yr, etc…) Rate of Growth Time

Morphing Wing Example of “Matrix Method” Underlying Method Common to Most Techniques Define the Problem (and boundaries) Convert the new matrix or symbols back to Problem Language Word Description Symbolic Convert to a Format matrix or symbols that is: Complete (includes ideal situation) Abstract (removed from problem language) Manipulate the new format to complete the solution “matrix”

Conflict Resolution Use the 40 Inventive Principles Separate Contradictory Demands Separation in Space - move conflicts apart Separation in Time - when does it need to be each way Separation in Relation - which specific aspect is in contradiction Separation in System Level - consider the whole system Satisfy Contradictory Demands - change some parameter(s) Bypass Contradictory Demands - make the contradiction irrelevant

Summary TRIZ is a set/collection of tools from Altshuller ‘s patent studies: 40 Inventive Principles , 76 Standard Solutions, Algorithm Trends in Evolution of Technology Conflict Resolution Graphical/Symbolic Method of Modeling-Manipulating-Discovering Cause-Effect Chain Analysis Customer Needs Analysis – added late in TRIZ development