Deployment for Continuous Improvement

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Presentation transcript:

Deployment for Continuous Improvement WaveRiders Winning Strategy Deployment for Continuous Improvement Team 3 Juan Carlos Otalora-Rey, Awalpreet Kaur Takkar, Yuting Zhao, Ayham Fattoum, Suprateek Roy, Marcin Czajkowski

Hoshin Kanri (Policy Deployment) Typical Organisation Aligned Organisation High performance Low performance Constancy of purpose (first point of Deming’s 14 points) Clarity of Vision Opinion Based Departmental Goals & Organisational Goals People Commitment Source: Hutchins,2008

Hoshin Kanri: Success story (1954) Juran (1958) “Policy & Planning” (1964) Bridgestone Hoshin Kanri (1970) Japanese Common use (1990s) Worldwide Source: Lee & Dale, 1998

Hoshin Kanri: Approach Hoshin Kanri is the step by step planning, implementation and review process of managed change. Source: Akao, 1991

Hoshin Kanri vs. Balanced Scorecard Increases interdepartmental cooperation The planning process is continuously improved, uses and reinforces Plan-Do-Check-Act Creates disciplined planning system that is responsive and flexible Creates a common focus throughout the organization Planning is systematic Pros Long term commitment The breakthrough objective must be stable during a 3-5 year period Cons

Hoshin Kanri vs. Balanced Scorecard Breakthrough performance, alignment, and integrated targets for all levels Balanced Scorecard BS minimizes information overload Forces managers to focus on the handful of measures that are most critical. Catchball Comprehensive Measurement

Policy Deployment: Overview CHECK ACT PLAN DO Current situation Target setting strategic deployment plan Implementing plan Different researchers say that HK is PDCA applied. Some say starting with A, some say with C. We realized that this (CAPD) is the sequence in which we apply it and it suits our situation. Review Source: Lee & Dale, 1998

Current situation WaveRiders Check Business performance has been in decline over the last 5 years: Declining profits Falling sales Overproduction High stockholding Rising costs or inefficiency ROCE decreased, due to capital inefficiency Poor debt recovery or lack of investment Overproduction, large quantities of stock Falling returns Stagnant UK Market Constant Market share over five years SeaHorse In the first, (CHECK) stage, we define first, our current scenario SeaSpray

Current situation WaveRiders Product Distribution Check Products/ = Surf ZA = Hagen Production Differentiation  Products/ Market UK(%) EU(%) SeaSpray 95 5 SeaHorse 90 10 Worse products Better products   Other markets Further, within the check stage, we analyse Wave-riders against the background of the market. Product Distribution ZA H WR UK market Market Matrix Porter Matrix for Competitor Analysis

SWOT WaveRiders Strength Weaknesses Opportunities Threats Check Better product than competition Trained staff Good production potential Inefficient use of Human Resource Stagnant market share over past five years Higher price as compared to competition Complex discounting system Improvements in marketing techniques, distribution channels Explore foreign markets Explore new customers Severe market conditions in UK since past five years Stagnancy of UK market Competition- price competitiveness As a result of our analysis, we do the SWOT of the current scenario, so as to further realise our potential, and develop upon it.

WaveRiders ACT Strategy 3 Ideal future state Stakeholder’s interest Company activities To become a leader in the market of inflatable boats within Europe and UK WaveRiders ACT Reorganize Finance and HR departments Invest new technology Reorganize the sales team Increase price by 2.5% Open new market In the ACT stage we discuss how we develop the vision and the strategy to improve upon our current scenario Strategy 3

Improvement Priorities Breakthrough Objectives X-Matrix Approach WaveRiders PLAN Policy Deployment - X Matrix 5 4 3 2 1    RESOURCES A Gain substantial European market share B Increase the profits after tax to £1m C Increase sales to £15m D Improve company reputation through quality E Reduce the operating costs by 10% improving efficiency Improvement Priorities Annual Objectives Targets to Improve 5 Year Breakthrough Objectives  WHAT

Improvement Priorities Breakthough Objectives X-Matrix Approach WaveRiders Policy Deployment - X Matrix 5 4 3 2 1  Reorganize Finance and HR departments Invest new technology Reorganize the sales team   Increase price by 2.5% Research European Market RESOURCES X  A Gain substantial European market share B Increase the profits after tax to £1m C Increase sales to £15m D Improve company reputation through quality  X E Reduce the operating costs by 10% improving efficiency How FAR Improvement Priorities Annual Objectives Targets to Improve 5 Year Breakthough Objectives PLAN

Improvement Priorities Breakthough Objectives X-Matrix Approach WaveRiders Policy Deployment - X Matrix X  5 Improving the quality and productivity X 4 Improving the organization structure by moving wages and salaries manager into financial department 3 Research pricing structure, discounting, distribution, competition, product, and safety specifications in European market 2 European sales representative in the rescue sales team 1 Hire additional two leisure sales people (3Ex + 3In)  Reorganize Finance and HR departments Invest new technology Reorganize the sales team   Increase price by 2.5% Research European Market RESOURCES A Gain substantial European market share B Increase the profits after tax to £1m C Increase sales to £15m D Improve company reputation through quality  X E Reduce the operating costs by 10% improving efficiency How Improvement Priorities Annual Objectives Targets to Improve 5 Year Breakthough Objectives PLAN

Improvement Priorities Breakthough Objectives X-Matrix Approach WaveRiders Policy Deployment - X Matrix X 6 Introducing new financial package for Euros x X  5 Improving the quality and productivity x   X 4 Improving the organization structure by moving wages and salaries manager into financial department 3 Research pricing structure, discounting, distribution, competition, product, and safety specifications in European market 2 European sales representative in the rescue sales team 1 Hire additional two leisure sales people (3Ex + 3In)  Reorganize Finance and HR departments Invest new technology Reorganize the sales team   Increase price by 2.5% Research European Market  Increase the ratio of sales in Europe to UK to 40/60  Reducing waste and defects by 20%  Achieve winning promotional strategies to a market spend of £250k  Capital expenditure of £150k on technological advancement  Reduce administrative costs by 10% RESOURCES A Gain substantial European market share B Increase the profits after tax to £1m C Increase sales to £15m D Improve company reputation through quality E Reduce the operating costs by 10% improving efficiency PLAN Improvement Priorities Annual Objectives Targets to Improve 5 Year Breakthough Objectives How much

Improvement Priorities Breakthough Objectives X-Matrix Approach WaveRiders Policy Deployment - X Matrix X 6 Introducing new financial package for Euros x  x X  5 Improving the quality and productivity x   X 4 Improving the organization structure by moving wages and salaries manager into financial department 3 Research pricing structure, discounting, distribution, competition, product, and safety specifications in European market 2 European sales representative in the rescue sales team 1 Hire additional two leisure sales people (3Ex + 3In) Reorganize Finance and HR departments Invest new technology Reorganize the sales team   Increase price by 2.5% Research European Market  Increase the ratio of sales in Europe to UK to 40/60  Reducing waste and defects by 20%  Achieve winning promotional strategies to a market spend of £250k  Capital expenditure of £150k on technological advancement  Reduce administrative costs by 10% RESOURCES MD FD PD HR A Gain substantial European market share B Increase the profits after tax to £1m C Increase sales to £15m D Improve company reputation through quality E Reduce the operating costs by 10% improving efficiency Improvement Priorities Annual Objectives Targets to Improve 5 Year Breakthough Objectives PLAN

Action Plan WaveRiders DO

Self-Assessment Review Monthly Gantt Chart checks and updates Revision of actions where required Annual assessment of X-matrix objectives Generation of new X-matrix

How it Works?

Catchball WaveRiders

The Challenge WaveRiders Long term commitment The breakthrough objective must be stable during a 3-5 year period

VISION PURPOSE WaveRiders 2011 BUSINESS PLAN VISION To become a leader in the market of inflatable boats through achieving a substantial share of the European market, and be recognized for constant focus on customer-satisfaction and quality. PURPOSE The purpose of this plan is to communicate through all levels of the organisation, the new business strategy, which is being aimed at, through realization of a shared goal, and hence deriving the means to achieve it. OBJECTIVES Improve company reputation through quality Gain substantial European market share

Conclusion WaveRiders “It is not enough to do your best; you must know what to do, and then do your best.” W. Edwards Deming

References Newcomb, J.E. (1989), “Management by policy deployment”, Quality, Vol. 28 No. 1, pp. 29-30. Lee, R. G., & Dale, B. G. (1998). Policy deployment: an examination of the theory. International Journal of Quality and Reliability Management, 15, (5), 520-540. Akao, Y. (1991). Hoshin Kanri policy deployment for successful TQM. Productivity Press: Weston Hutchins, D. (2008). Hoshin Kanri the strategic approach to continuous improvement. Gower House: England Kaplan, R.S., and Norton, D.P. (1992). The Balanced Scorecard - Measures that Drive Performance. Harvard Business Review: Boston Makarenko, Y. M. (1981), ‘X-matrix simplex method’, Dokl. Akad. Nauk SSSR,259, No. 1, Pp 30-33.

Thank you Questions/ Suggestions Welcome..