Time Stamping and archiving of PLC data

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Presentation transcript:

Time Stamping and archiving of PLC data II Workshop on PLC-based interlocks systems ITER, Dec 2014 Jeronimo ORTOLA VIDAL CERN Engineering Department, Industrial Controls Group

Outline UNICOS CPC overview TSPP overview TSPP manager Performance Highlights Outline J. Ortola (CERN, EN/ICE) December, 2014

UNICOS CPC provides libraries (control and supervision layers) A well defined set of standard device types (objects), modeling most of the equipment and needs of continuous processes and the relationships between them A formalized way of : Define the control units of a process (ISA-88 standard: Batch processes) Programming the specific process logic for those units UNICOS CPC J. Ortola (CERN, EN/ICE) December, 2014

TSPP overview TSPP. Time Stamp Push Protocol Currently available for UNICOS CPC middleware Time stamp at source (from NTP server) Event driven High performance Available for redundant PLC architectures. Currently available for Siemens S7 300, S7 400 (S7 1200, S7 1500 in preparation) Schneider Beckhoff (Codesys) TSPP overview J. Ortola (CERN, EN/ICE) December, 2014

TSPP overview TSPP requisites S7 driver for S7 PLCs Modbus driver for Schneider and Beckhoff TSPP layer at the SCADA level (currently only WinCCOA) OPC UA client (coming soon) with SimaticNET TSPP overview J. Ortola (CERN, EN/ICE) December, 2014

TSPP PLC manager J. Ortola (CERN, EN/ICE) December, 2014

Redundancy J. Ortola (CERN, EN/ICE) December, 2014

Performance tests J. Ortola (CERN, EN/ICE) December, 2014

SCADA WINCC OA 3.8 SP2 (WINDOWS) AUTOMATIC TEST ANALYSIS Performance J. Ortola (CERN, EN/ICE) December, 2014 PLC S7 319-3 PN/DP SCADA WINCC OA 3.8 SP2 (WINDOWS) AUTOMATIC TEST ANALYSIS PLC TSPP manager WinCC OA Test scripts PLC Test routine Values received Values lost Connection errors PLC cycle time Average throughput Max and min performance Number of PLC cycles per transmission WinCC OA test application Number of values selection Change interval selection Automatic test manager UNICOS-CPC application with 5000 objects Simulation of values changes Parameters: Change interval Number of values to change WinCC OA Analysis scripts Number of values selected Change interval selected PLC cycles used to send

Time Stamp at source per UNICOS CPC object (same for each table) Data filtered and encapsulated in the PLC. Large buffer of events to prevent data loss. Reliability High performance Highlights J. Ortola (CERN, EN/ICE) December, 2014