PALM-3000 Electronics PDR Stephen Guiwits Dean Palmer Ernest Croner 023 Robinson Room January 21, 2009

PALM Agenda Overview –Major sub-systems Real-Time Electronics (Computer Room) Active Mirror Electronics (Cassegrain Cage / AO Lab) AO Bench Electronics (Cassegrain Cage / AO Lab) Data Room Electronics (Data Room / AO Lab) Palomar Infrastructure Upgrades Milestones Costs Questions, Comments, or Suggestions

PALM-3000 Overview

PALM Real-Time Control Electronics Design Layout Racks –Make / Model –Capacity Computing Machines –Make / Model –PCI Cards –Cabling Switches –Quadrics –Network –KVM Uninterruptible Power Supply (UPS) –Make / Model

PALM-3000 RTC Design Cluster of 10 PC’s in the computer room Real-time calculations performed on 16 Nvidia GPU’s PC 0 provides the interface, central scheduling, and control of the cluster PC 1 – PC 8 house the GPU’s PC 9 is dedicated to telemetry recording Cluster communication provided by the high speed Quadrics switch 2 complete systems for production and development 5

PALM-3000 Real-Time Control Electronics Layout

PALM-3000 Real-Time Control Electronics Racks –Make / Model Shark Rack T2 Base Rack (x 4) Part Number: T2EC016-A –Capacity 42U (1U = 1.75 Inches) 37 Deep Frame

PALM-3000 Real-Time Control Electronics Racks –4 Total Production / Development –Front Door, Fully Vented –Rear Door, Fully Vented –42U Mounting Rails –Fan Top Panel –19 inch Fixed Shelf w/Adjustable Mounting Brackets T2

PALM-3000 Real-Time Control Electronics Computing Machines –Make / Model PC 0 – PC 8 –HP xw9400 –Two Dual Core AMD Opteron 2220, 2.80 GHz Processors –4 GB (4x1GB) DDR2-667 ECC RAM –80 GB SATA 7200 RPM HDD Telemetry PC –HP xw9400 –Two Dual Core AMD Opteron 2212, 2GHz Processors –32GB (8x4GB) DDR20533 ECC –160 GB SATA 10K RPM HDD –NVIDIA Quadro NVS 285 Graphics Card

PALM-3000 Real-Time Control Electronics Computing Machines –PC 9

PALM-3000 Real-Time Control Electronics Computing Machines –PC 0 For LGS UTT Slot 4 IP Carrier Card –Acromag –APC8621A D/A –Acromag –IP 231E

PALM-3000 Real-Time Control Electronics Computing Machines –PC 1 - 8

PALM-3000 Real-Time Control Electronics Computing Machines –Cabling Telemetry PC –Standard power cable to power strip on the rack –1’ Coaxial Cable from timing board to PC 0s timing board –1’ SC-SC fiber cable from QLogic card to RAID system –3M Quadrics cable from Quadrics PCI card to Quadrics switch –3M RJ 45 cable from ethernet 1 to network switch (port 9) –3M USB cable from USB 1 to KVM switch (port 9) –3M DVI cable from DVI (graphics card) to KVM Switch (port 9)

PALM-3000 Real-Time Control Electronics Computing Machines –Cabling PC 0 –Standard power cable to power strip on the rack –300’ cross over cable from ethernet port 2 to ethernet port 2 on the cassegrain cage PC (pc pc communication) –1’ Coaxial Cable from timing board to PC Telem’s timing board –1M Camera link cable from EDT PCI card to SciMeasure Optical Splitter –3M Quadrics cable from Quadrics PCI card to Quadrics switch –3M RJ 45 cable from ethernet 1 to network switch (port 0) –3M USB cable from USB 1 to KVM switch (port 10) –3M DVI cable from DVI (graphics card) to KVM Switch (port 10)

PALM-3000 Real-Time Control Electronics Computing Machines –Cabling PC 0 (Continued) –300’ fiber (lc-lc) from FibreExtreme port 1 (through cable wrap) to the custom HO DM I/F box located on DM Rack 1 –300’ fiber (lc-lc) from FibreExtreme port 1 (through cable wrap) to the custom HO DM I/F box located on DM Rack 2 –300’ fiber (lc-lc) from FibreExtreme port 2 (through cable wrap) to the custom LO DM I/F box located on DM Rack 2 –300’ fiber (lc-lc) from FibreExtreme port 3 (through cable wrap) to the custom TTM I/F box located on AO Control Rack 2

PALM-3000 Real-Time Control Electronics Computing Machines –Cabling PC 1 – PC 8 –Standard power cable to power strip on the rack –1M Camera link cable from EDT PCI card to SciMeasure Optical Splitter –3M Quadrics cable from Quadrics PCI card to Quadrics switch –3M RJ 45 cable from ethernet 1 to network switch (port ) –3M USB cable from USB 1 to KVM switch (port ) –3M DVI cable from DVI (graphics card) to KVM Switch (port <pc #)

PALM-3000 Real-Time Control Electronics

PALM-3000 Real-Time Control Electronics Switches –Quadrics QsNet II (16 way solution) 1064 Mbytes/s 900 MB/S Sustainable –Network EtherFast Port 10/100 Ethernet Switch Model Number: EF4116 –KVM KVMS 16 port USB DVI KVM Switch 17 Inch LCD Monitor / Keyboard drawer Model Number: UNIMUX-DVI-16

PALM-3000 Real-Time Control Electronics Uninterruptible Power Supply (UPS) –Make / Model American Power Conversion Corp (APC) APC AIS 3000 Part Number: ISVT15KF2B4S 18 minutes of uptime Allows for a little expansion if needed Cost: ~11,000 (if expansion desired) Cost: ~8,000 (no expansion)

PALM Active Mirror Control Electronics Active Mirror Electronics

PALM Active Mirror Control Electronics Design DM Control –DM High-Speed Data Link HO DM LO DM TTM –DM Drivers Cabling Cooling –Liquid Design Hardware Costs –Air Design Hardware Costs Rack Locations inside the cassegrain cage

PALM Active Mirror Control Electronics HODM control through 8 Xinetics GenIII Driver Chassis each of which can control 480 Channels LODM control is provided by the existing JPL electronics Able to fit all DM driver electronics into two full size racks DM Driver Electronics require cooling –Intend to air cool them the lab during lab development –Air cooled design in place –Developing a liquid cooling design for location at cassegrain cage and AO lab Two phases of cabling –Phase 1: Lab Development Use Xinetics provided interface panels with 99 omnetics connectors to the DM –Phase 2: Build custom interface boxes to 16 custom cables that allow us greater flexibility in location of cables Provide serial interface to configure and monitor driver states Provide high speed SOR-422U interface for DM control

PALM Active Mirror Control Electronics Provide serial interface to configure and monitor driver states –Currently planning on using a terminal server configuration to communicate with the driver –Xinetics is working on a master/slave configuration which would allow communication with each driver through the master. If this works, we will abandon the terminal server design. Provide high speed SOR-422U interface for DM control

PALM DM High-Speed Data Link Transmit End Curtiss Wright FibreXtreme SL240 PCIe 2.5 Gb/s Data Link Card –Up to 247 MB/s per channel sustained data rate per channel –Low overhead ANSI/VITA Serial FPDP Protocol Based on Fiber Channel. Uses similar ordered sets –Low latency (about 1us) –4 independent channels

PALM-3000 DM High-Speed Data Link Receive End Curtiss Wright FibreXtreme SL240 CMC 2.5 Gb/s Data Link Card –IEEE P1386 Common Mezzanine Card form factor (same as PMC) –32-bit parallel FPDP data 62.5 MHz Custom Carrier Board –6U VME form factor. FPGA based. –Four SOR-422U parallel output ports for connection to Xinetics Drivers. –P1 port for connection to LODM and TTM amplifiers.

PALM-3000 DM High-Speed Data Link Architecture

PALM-3000 Active Mirror Control Electronics Rack 1 Rack 2 I/F panel I/F box 3668 actuator DM AO Bench 16 cables with 375-pin Hypertronics connectors 99 cables with 51-pin Omnetics connectors

PALM Active Mirror Control Electronics HO DM Cabling

PALM Active Mirror Control Electronics HO DM Cabling

PALM Active Mirror Control Electronics Layout (Liquid: Rack 1)

PALM Active Mirror Control Electronics Layout (Liquid: Rack 2)

PALM Active Mirror Control Electronics Layout (Air: Rack 1)

PALM Active Mirror Control Electronics Layout (Air: Rack 2)

PALM-3000 Active Mirror Control Electronics Rack locations inside the cassegrain cage –DM racks located in 2 and West side

PALM AO Bench Electronics

PALM AO Bench Electronics Design Layout Workstation Computer –Make / Model –PCI Cards –Cabling Motion Control –Make / Models –Cabling Monster Motor Cable –Design –Cable / Connector –Cost Rack Locations inside the cassegrain cage

PALM-3000 AO Bench Electronics Two 24U Bud Industry Racks Rack mounted PC provides supervisory control for AO bench devices 4 Motion Controllers 2 SciMeasure Controllers (1 NGS) Light Sources (Laser and White Light) New Monster Motor Cable TTM Custom Interface Box 37

PALM-3000 AO Bench Electronics Layout (Rack 1)

PALM-3000 AO Bench Electronics Layout (Rack 2)

PALM AO Bench Electronics Computer –Make / Model Advanced Industrial Computer RMC-4S-2 Rack Mount 7 PCI Slots 0C – 50C –PCI Cards PCI IP Carrier Card –Acromag –APC8621E

PALM AO Bench Electronics Computer (Continued) –PCI Cards Digital I/O –IP470A –48 bi-directional input/output channels –TTL compatible inputs –Extended temperature range –$ Connects to a custom board inside the monster motor cable box which is then routed to a break out box and connected to the white light source. We will re-use the existing hardware and cables.

PALM AO Bench Electronics Computer (Continued) –PCI Cards Engineering Design Team (EDT) PCI DV C-Link Communication with the acquisition camera Direct 5M camera link cable connection

PALM AO Bench Electronics Computer (Continued) –Ethernet Connects to PC 0 via a 300’ crossover cable Gigabit Ethernet (For Video Data Transfer) Connection through the Palomar cable wrap

PALM AO Bench Electronics Motion Control –Make / Models Aerotech (2) –Ensemble EPAQ –6 Axis –RS 232 communication –6 ATS 50 motors (4 for stimulus, 1 for acquisition camera) –1 ATS 100 (Stimulus fold mirror – Replaces current 850E) –1 ATS 150 (HOWFS focus stage) –4 AOM 130 (SSMs, each with external encoder)

PALM AO Bench Electronics Motion Control –Make / Models Newport (2) –ESP 300 –3 Axis –RS 232 communication –2 MFA-CC (HOWFS Lenslet Changer) –1 UTS50CC (HOWFS Camera Focus) –2 LTA-HS (Second ESP300 to support OAR experiment)

PALM Motor Cable Interface Cable Design We are not planning on reusing the existing cable. –Not enough conductors. –No shielded twisted pairs (desirable for encoder signals). –Scheduling conflicts. –Note: Could be made to work with secondary power cable and remote sense encoder / limit switch power. Two Cable Design to separate power signals from low-level signals –Signal Cable (custom made) AWG shielded twisted pairs for encoder signals AWG single conductors for limit switches, hall sensors, etc AWG single conductors for encoder, limit switch, and camera power Hypertronics NPJY23 / 2HFR/1NMRR/4HFR/1NMRR/2HRF connectors –Power Cable (custom made) AWG shielded quads for motor power 8 RG316 coaxes for PZTs Hypertronics NPJY23/13NMRR/2VMR connectors

PALM-3000 Motor Cable Interface Interface Boxes Rack Box –+5V remote sense P.S. for encoders and limit switches –+12V power supply for acquisition camera –D-sub connectors to motor controllers –Lemo connectors to TTM Interface Bench Box –Distribute +5V power –D-sub connectors to motorized stages –Lemo connectors to FSM –Hirose connector to acquistion camera

PALM-3000 Motor Cable Interface

PALM-3000 AO Bench Electronics AO Bench Control Cassegrain Rack Locations –AO bench racks located in 4 and West side

PALM Data Room Electronics

PALM Data Room Electronics Design

PALM Data Room Electronics Make / Model –HP xw9400 Workstation –4 GB RAM –$3, Monitors –HP w2207h 22-inch Widescreen Flat Panel Monitor x 3 –$ each UPS –Back-UPS ES –$ Mobility –Custom made table that will move between the data room and the AO lab –Already built Locations –AO Lab –Palomar Data Room

PALM Palomar Upgrades Palomar Infrastructure

PALM Palomar Infrastructure Upgrades Palomar will require upgrades to handle the P3K AO System –Power at cassegrain cage ~10kW –Active cooling at cassegrain and AO Lab (if funded) Cooling lines Chiller –Routing of cables RTC – DM fibers RTC – Cassegrain Computer Cables must also run to the AO lab during non telescope time. –Cooling to computer room RTC System produces a significant amount of heat Power upgrades (~10kW) –Computer room reorganization

PALM Electronics Milestones RTC procured2/25/2008  Electronics PDR1/21/2009  DM racks integrated 1/4/2009  –HODM only, air cooled Control racks integrated10/29/2009  –Cass PC, HOWFS, 2 motor controllers P3K closed-loop testbed complete3/1/2010  Pre-ship Review4/6/2010  Production racks and cables integrated8/10/2010  –LODM, cable interfaces, stimulus, etc. PALM-3000 first light10/1/2010 

PALM-3000 Costs Costs spreadsheet Comprehensive list of: –Electronic component –Price –Procured / To be procured

PALM-3000 Questions, Comments, Suggestions