Chemical Inventory Management & Control for Water & Wastewater Treatment Plants 1150-D Burnett Ave., Concord, CA 94520 (800) 893-6723 WWW.FORCEFLOW.COM.

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Presentation transcript:

Chemical Inventory Management & Control for Water & Wastewater Treatment Plants 1150-D Burnett Ave., Concord, CA (800)

I.What is and why Specify Chemical Inventory Management II.Technologies: Sensors & Instrumentation III.Applications IV.Onsite Chemical Dilution Systems V.Installation Slide Show Technical Presentation Outline

Inventory Monitoring Daily Usage/Dosage Documentation Feed Rate Verification and Monitoring I. What is Chemical Inventory Management?

Comply With Government Regulations Safety Cost Savings I. Why Specify Chemical Inventory Management?

Why Specify? Comply With Government Regulations Great Lakes Upper Mississippi River Board of State Public Health & Environmental Managers Part 5 Chemical Application, Section (e) reads: "Provisions shall be made for measuring the quantities of chemicals used." Additionally, Section (f) reads "Weighing scales: (1) shall be provided for weighing cylinders at all plants utilizing chlorine gas (2) may be required for fluoride solution feed (3) should be provided for volumetric dry chemical feeders, and (4) shall be capable of providing reasonable precision in relation to average daily dose." "The 10 states standards": Recommended Standards For Water Works 1997

Various Other Regulations Requiring Scales South Carolina Department of Health and Environmental Control's (DHEC) Texas Natural Resource Conservation Commission (TNRCC) Michigan Dept. Of Environmental Quality (DEQ) New Mexico Surface Water Quality Bureau Georgia Environmental Protection Division New Foundland Dept. Of Environment Duchess County, NY Health Dept. Wisconsin Administrative Code Wyoming Secretary Of State Utah Administrative Code Texas Dept. Of Health Why Specify?

Reduce Operator Exposure to Dangerous Chemicals Feed Verification Prevent Hazardous Spills Caused from Overfill Safeguard Against Tank Running Empty Why Specify? SAFETY!

Why Specify? Cost Savings Proof of Delivered Amount Reduce Labor through Remote Monitoring Purchase Chemical in Most Economical Strength Available

II. TECHNOLOGIES: Sensors & Instrumentation

Sensors Technologies: Sensors & Instrumentation SCALES ULTRASONIC Municipal Regulations Specify Non-Intrusive, Non-Contacting Only Reliable Method for Compressed Gas Ease of Use With Portable Tanks Most Accurate Form of Level Measurement Cost Effective for Tanks 2000 gallons and Up Pivoted vs. Hi Accuracy

Electronic Strain Gauge Load Cells Digital Instrumentation Hydraulic Hydraulic Load Cells Analog Dial Cross Technology™ Hydraulic Load Cells Digital Instrumentation Technologies: Sensors & Instrumentation Instrumentation

Wizard 4000 ® CHEMICAL INVENTORY MANAGEMENT SYSTEM Independently monitors up to four scales or ultrasonic sensors Outputs up to four 4-20mA signals for remote monitoring Up to four level alarms Lbs, Kgs, Gallons Datalogs each of the previous 10 days chemical usage Net weight, Daily Usage, Feed rate, Amount Used, Days Til Empty, Tare weight, Gross weight

Wizard ® New! Software Enhancements Percent Full Calibration Factor Auto Display Scanning Solid-State or Dry Contact Relays Feed Rate Alarm

The SOLO ® Digital Indicator Single and Dual Channel 4-20mA Output NEMA 4X Tare Adjust Knob Level Alarm

Century ® Hydraulic Dials No Power Required Explosion Proof 5-Year Warranty Easy Installation Four Different Sizes

SOLO ® XT Weight Indicator Battery or Loop Powered Uses Hydraulic Load Cell 4-20mA Output For Cylinder & Drum Scales

Wizard ARC™ Controller AUTOMATIC DAY TANK & HOPPER REFILLING SYSTEM Technologies: Sensors & Instrumentation Pause & Project™

III. Applications Liquid Feed Hypo, Fluoride, Polymer Gas Feed Chlorine, SO 2, Ammonia Dry Feed Carbon, Lime, Potassium Permanganate SPECIFICATION SECTION 11200

Liquid Feed Applications 5 to 35 Gallon CarboysDay Tanks IBC Tote Bins55 Gallon Drums HYPO POLYMER FLUORIDE ALUM CAUSTIC

Liquid Bulk Storage Applications HYPO POLYMER FLUORIDE ALUM CAUSTIC For Liquid Tanks Larger than 2000 gallons

Gas Feed Applications CHLORINE SULFUR DIOXIDE AMMONIA HYDROCHLORIC ACID Ton Containers Bulk Storage 150 lb. Cylinders

Dry Feed Applications CARBON SODIUM SILICA FLUORIDE LIME POTASSIUM PERMANGANATE Volumetric Feeders Brine Tanks for Onsite Generation Silos and Hoppers

III. Onsite Chemical Dilution Systems

Merlin® Automated Onsite Dilution Controller Onsite Chemical Dilution SODIUM HYPOCHLORITE SODIUM HYDROXIDE (CAUSTIC)

Onsite Chemical Dilution Small Plants, Well Sites Large Plants, Redundant System

Merlin® Automated Onsite Dilution Controller Safety KEEP PLANT PERSONNEL SAFE BY FEEDING LOWER STRENGTH CHEMICALS AUTOMATION & REMOTE MONITORING REDUCES OPERATOR EXPOSURE REDUNDANT CONTROLS & ALARMS Onsite Chemical Dilution

Merlin® Automated Onsite Dilution Controller Control OPTIMIZE METERING PUMP SPEEDS & LOOP CONTROLS (CONTINUOUS REGULATORY COMPLIANCE) Onsite Chemical Dilution

Merlin® Automated Onsite Dilution Controller Control SUPERIOR ACCURACY & REPEATABILITY HIGH VOLUME / LOW STRENGTH MEANS BETTER CONTROL Onsite Chemical Dilution

Merlin® Automated Onsite Dilution Controller REDUCED LABOR, MAINTENANCE & CHEMICAL COSTS Labor Savings No More Crystallization Reduced Off-Gassing and Leakage Eliminate Scaling Buy Chemicals, Not Water Onsite Chemical Dilution

Visit our extensive website for more information Literature, Drawings, Specs, Presentations, O&M Manuals Download Library Includes:

IV. Installation Slide Show

Ton Containers & Cylinders

Ton Containers Of Chlorine Being Monitored With The Wizard 4000 (2) DUAL ELECTRONIC SCALES AND (1) DUAL CHANNEL WIZARD 4000 Storage Trunnions Allow Valve Positioning

12 Chlorine Ton Containers each being independently monitored Scale ID Numbers from 1 to 99

Wizard 4000 ® Multiple Tank Chlor-Scale Lever design ¼% Accuracy Reliable Single Load Cell Design Superior Ability to Handle Shock Loading

Optional Tank Restraint Straps Elevated for Easy Operator Process Hook-Up Wizard 4000 ® Multi- Tonner System

Wizard 4000 ® Multiple Scale Using Summed Platforms

Wizard 4000 ® with a Bank of Chlorine Ton Containers

CHLOR-SCALE ® Cart Scale Ideal for rooms where no overhead hoist is available Tank is loaded on scale by delivery truck, then rolled indoors V-Groove casters roll on track

Chlor-Scale ® 150 PVC Plastic Platform No AC Power! Uses Hydraulic Load Cell Analog or Digital 4-20mA Output

Chlor-Scale 150’s with the Wizard 4000 UP TO FOUR CHANNELS (SCALES) PER INDICATOR 4-20MA OUTPUTS STANDARD READABLE TO 0.1 LBS

Bulk Stationary Tanks

Bulk Storage Tanks being monitored with the Wizard 4000 Shear Beam Load Cell Flexible Piping

Ammonia Stationary Tank With Century® Hydraulic System Satellite™ 4-20mA Transmitter

Lime Silo

Day Tanks and IBC Totes

Chem-Scales ™ Tuf-Coat or 316 Stainless Steel Low-Profile Design Use with Hypo Brine Fluoride Caustic Polymer

Electronic Chem-Scales™ Monitoring Coagulant Tanks

Chem-Scales Monitoring Large Spun Fiberglass Day Tanks

Chem-Scale™ TO MAXIMIZE ACCURACY, MATCH TANK TO PLATFORM Capacity Diameter

60" Chem-Scale with Wizard 4000 Use flexible piping Position over pivot Clips or backstop

IBC Tote Bin Scale Large, Adjustable Backstop for Easy Calibration and Tote Placement

Electronic Brine- Scales™ Monitoring Onsite Hypo Generation Brine Tanks

ECHO-SCALE™ Ultrasonic Sensor 4-20mA Output Allows Sensor To Be Used Stand-Alone PVC Construction Resists Chemical Attacks Excellent for Hypo!

Portable Drums & Carboys

Drumm-Scales™ Monitoring Day Tanks

316 SS Drumm-Scale with Century ® Dial Available Standard in Tuf-Coat® Steel

Drumm-Scale™ with Semblex Polymer Blending Unit Optional Loading Ramp

316 SS Drumm-Scale™ Monitoring a Polymer Day Tank

Electronic Drumm- Scale™ Monitoring Hypo Day Tank

Merlin Onsite Dilution Systems

Carboy-Scale™ PVC Platform with Tuf-Coat Single Load Cell Four Sizes 7” to 24” Drums Up to 600 lbs.

IV Warranty, Guarantee and Custom Drawings

Warranty & Performance Guarantee 5-Year Warranty Performance Guarantee 48 HR Factory Service (800) Help Hotline

Custom Drawings Show Options Include with Submittals