Bradley University Department of Electrical and Computer Engineering 2011 Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski.

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Presentation transcript:

Bradley University Department of Electrical and Computer Engineering 2011 Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post

Bradley University Department of Electrical and Computer Engineering 2011 Presentation Outline ► The Wind Tunnel ► Project  Introduction  Previous Work  My Project ► Actuators ► LabVIEW ► Hardware Interfacing  Future Work? ► Equipment ► Questions

Bradley University Department of Electrical and Computer Engineering 2011 The Wind Tunnel ► Wind Chamber ► Actuator ► Control Switches  ON/OFF  Wind Speed Damper ► Sensors

Bradley University Department of Electrical and Computer Engineering 2011 Abstract ► Networked access to controls and measurements. ► Simplified controls. ► Simplified measurements. ► LabVIEW based client/server platform. ► National Instruments DAQ for I/O

Bradley University Department of Electrical and Computer Engineering 2011 High-Level Block Diagram

Bradley University Department of Electrical and Computer Engineering 2011 Presentation Outline ► The Wind Tunnel ► Project  Introduction  Previous Work  My Project ► Actuators ► LabVIEW ► Hardware Interfacing  Future Work? ► Equipment ► Questions

Bradley University Department of Electrical and Computer Engineering 2011 ► Benjamin Morrison and Michael Firman  System ID  Microcontroller Selection  Solid-State Relay Proposal WEBWIND 2010

Bradley University Department of Electrical and Computer Engineering 2011

Bradley University Department of Electrical and Computer Engineering 2011 Presentation Outline ► The Wind Tunnel ► Project  Introduction  Previous Work  My Project ► Actuators ► LabVIEW ► Hardware Interfacing  Future Work? ► Equipment ► Questions

Bradley University Department of Electrical and Computer Engineering 2011 High-Level Block Diagram

Bradley University Department of Electrical and Computer Engineering 2011 High-Level Block Diagram

Bradley University Department of Electrical and Computer Engineering 2011 High-Level Block Diagram Actuator Control

Bradley University Department of Electrical and Computer Engineering 2011 High-Level Block Diagram Actuator Control Hardware Interfacing

Bradley University Department of Electrical and Computer Engineering 2011 High-Level Block Diagram Actuator Control Hardware Interfacing DAQ and Networking

Bradley University Department of Electrical and Computer Engineering 2011 ► The Wind Tunnel ► Project  Introduction  Previous Work  My Project ► Actuators ► LabVIEW ► Hardware Interfacing  Future Work? ► Equipment ► Questions Presentation Outline

Bradley University Department of Electrical and Computer Engineering 2011 ► Silicon Labs C8051-F120  8 Channel ADC  Up to 10mA source current on port I/O  Two 12-bit DACs Microcontroller

Bradley University Department of Electrical and Computer Engineering 2011 H-Bridge Circuitry ► Three Actuator Circuit ► LM18200  3 Amp, 55V continuous  6 Amp peak  Heat Sink Mounted

Bradley University Department of Electrical and Computer Engineering 2011 H-Bridge Circuitry – Design Considerations ► Power Supply  20A, 12V Continuous ► Actuator Current  7+ Amp Peak ► Power Resistors  3 ohm, 25W

Bradley University Department of Electrical and Computer Engineering 2011 Actuator Controller ► Microcontroller ADC Specifications  0.5 to 2.9 V given VDD = 3.3V  V/division, division accuracy ► 1 KHz ADC Sample Frequency ► PWM DAC Output  1 KHz, 50% duty

Bradley University Department of Electrical and Computer Engineering 2011 Actuator Controller ► Unity Feedback, Proportional Control  Software Based ► Not Robust  Actuator Model  Time ► Slow ► Accurate

Bradley University Department of Electrical and Computer Engineering 2011 Actuator Connections H-Bridge Power Resistors Microcontroller

Bradley University Department of Electrical and Computer Engineering 2011 ► The Wind Tunnel ► Project  Introduction  Previous Work  My Project ► Actuators ► LabVIEW ► Hardware Interfacing  Future Work? ► Equipment ► Questions Presentation Outline

Bradley University Department of Electrical and Computer Engineering 2011 High-Level Block Diagram DAQ and Networking

Bradley University Department of Electrical and Computer Engineering 2011 LabVIEW – Client/Server Platform ► TCP Communication ► Availability  Local – BU Network – Worldwide  Server Up-time ► Synchronization ► Delay  Up to 2 seconds

Bradley University Department of Electrical and Computer Engineering 2011 Client/Server Benefits ► Custom Manipulation of Data ► Ease of Updating ► Off-site Control  Networked Webcams

Bradley University Department of Electrical and Computer Engineering 2011 WEBWIND Client ► Pre-Compiled Executable  LabVIEW Runtime Environment  LabVIEW 2010

Bradley University Department of Electrical and Computer Engineering 2011 WEBWIND Client ► Pre-Compiled Executable  LabVIEW Runtime Environment  LabVIEW 2010 ► Server Address  Port 3363

Bradley University Department of Electrical and Computer Engineering 2011 WEBWIND Client ► Pre-Compiled Executable  LabVIEW Runtime Environment  LabVIEW 2010 ► Server Address  Port 3363 ► Simplified I/O via TCP  Raw Data Input ► Custom Data Manipulation

Bradley University Department of Electrical and Computer Engineering 2011 WEBWIND Client 10.3

Bradley University Department of Electrical and Computer Engineering 2011 WEBWIND Client Code

Bradley University Department of Electrical and Computer Engineering 2011 WEBWIND Server/DAQ ► LabVIEW 7.0 ► TCP Connection  BU Networked Server ► TCP Port 3363 ► DAQ – NI 6040 E  Two Analog Outputs  8 Differential Analog Inputs  8 Digital I/O

Bradley University Department of Electrical and Computer Engineering 2011 Server Sustainability and Reliability ► Looping Listener ► Error Handling ► Auto-Run on Startup ► No GUI Required

Bradley University Department of Electrical and Computer Engineering 2011 WEBWIND Server/DAQ Functions ► Differential Analog Inputs  Sensors

Bradley University Department of Electrical and Computer Engineering 2011 WEBWIND Server/DAQ Functions ► Differential Analog Inputs  Sensors ► Single Analog Ouput  Actuator Set

Bradley University Department of Electrical and Computer Engineering 2011 WEBWIND Server/DAQ Functions ► Differential Analog Inputs  Sensors ► Single Analog Ouput  Actuator Set ► Digital I/O  Triggers/Status

Bradley University Department of Electrical and Computer Engineering 2011 WEBWIND Server Code

Bradley University Department of Electrical and Computer Engineering 2011 ► The Wind Tunnel ► Project  Introduction  Previous Work  My Project ► Actuators ► LabVIEW ► Hardware Interfacing  Future Work? ► Equipment ► Questions Presentation Outline

Bradley University Department of Electrical and Computer Engineering 2011 Hardware Interfacing ► Solid-State Relays  System On/Off ► One G3NA-225B  Blower On/Off ► One G3NA-225B  Damper Motor ► One DPDT Relay ► One G3NA-225B ► One G3NA-210B (DC) ► Interface to DAQ

Bradley University Department of Electrical and Computer Engineering 2011 Interfacing Status ► Preliminary Circuit Design ► Wiring DAQ and Relays Complete  Not Connected to High-Voltage Systems ► No Testing or Debugging

Bradley University Department of Electrical and Computer Engineering 2011 ► The Wind Tunnel ► Project  Introduction  Previous Work  My Project ► Actuators ► LabVIEW ► Hardware Interfacing  Future Work? ► Equipment ► Questions Presentation Outline

Bradley University Department of Electrical and Computer Engineering 2011 Future Additions? ► Robust Actuator Controller ► Complete Hardware Interfacing to High-Voltage Components ► Additional Actuators and Sensors ► Add Webcams

Bradley University Department of Electrical and Computer Engineering 2011 ► The Wind Tunnel ► Project  Introduction  Previous Work  My Project ► Actuators ► LabVIEW ► Hardware Interfacing  Future Work? ► Equipment ► Questions Presentation Outline

Bradley University Department of Electrical and Computer Engineering 2011 Equipment ► 8051-F120 Microcontroller ► Local and Remote PC ► LabVIEW 7.0 (server), LabVIEW 2010 (client)  NI 6040 E DAQ ► Solid-State and DPDT Relays ► Power Resistors ► H-Bridges ► Actuator

Bradley University Department of Electrical and Computer Engineering 2011 Microcontroller Silicon Labs C8051-F120

Bradley University Department of Electrical and Computer Engineering 2011 Local and Remote PC

Bradley University Department of Electrical and Computer Engineering 2011 LabVIEW 7.0 and 2010 NI DAQ

Bradley University Department of Electrical and Computer Engineering 2011 Solid-State and Double-Pole Double- Throw Relays

Bradley University Department of Electrical and Computer Engineering 2011 Equipment ► 8051-F120 Microcontroller ► Local and Remote PC ► LabVIEW 7.0 (server), LabVIEW 2010 (client)  NI 6040 E DAQ ► Solid-State and DPDT Relays ► Power Resistors ► H-Bridges ► Actuator

Bradley University Department of Electrical and Computer Engineering 2011 Power Resistors

Bradley University Department of Electrical and Computer Engineering 2011 Equipment ► 8051-F120 Microcontroller ► Local and Remote PC ► LabVIEW 7.0 (server), LabVIEW 2010 (client)  NI 6040 E DAQ ► G3NA Solid-State and DPDT Relays ► Power Resistors ► LM18200 H-Bridges ► Actuator

Bradley University Department of Electrical and Computer Engineering 2011 LM18200 H-Bridges

Bradley University Department of Electrical and Computer Engineering 2011 Linear Actuator

Bradley University Department of Electrical and Computer Engineering 2011 Conclusion ► Room For Expansion  Relay System  More Sensors  Robust Control ► Success  Actuator Control  Networked LabVIEW  Sensor and Control I/O

Bradley University Department of Electrical and Computer Engineering 2011 Special Thanks ► Dr. Aleksander Malinowski ► Dr. Scott Post ► Nick Schmidt and Christopher Mattus

Bradley University Department of Electrical and Computer Engineering 2011 Questions?