Status of T2K Target 2 nd Oxford-Princeton High-Power Target Workshop 6-7 th November 2008 Mike Fitton RAL.

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Presentation transcript:

Status of T2K Target 2 nd Oxford-Princeton High-Power Target Workshop 6-7 th November 2008 Mike Fitton RAL

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Contents of Talk T2K target station Aims of target design Current target design CFD analysis Remote target exchange concept Future upgrade plans

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Inner iron shields Inner concrete shields Support structure = Helium vessel Target and 1st horns 2nd horns 3rd horns Beam window Baffle T2K Target station area

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Baffle / Collimator Test install into Target station October 2008 High power target group, RAL

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton 4MW Hadron Absorber T. Ishida, KEK & C. Densham, RAL

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Aims of Target Design Target is graphite rod, 900mm long and 26mm diameter Target should be Helium cooled to allow higher operating temperature and to avoid shock waves from liquid coolants Target rod to be completely encased in titanium and cooled using high purity helium to prevent oxidation of the graphite The Helium should cool both upstream and downstream titanium window first, before cooling the target due to material limits Pressure drop in the system should be kept to a minimum due to high flow rate required (max. 0.8 bar available for target at required flow rate of 32 g/s (30% safety margin)) Target rod to be uniformly cooled, but kept above 400°C to reduce radiation damage effects It should be possible to remotely change the target in the first horn

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton ~940 mm Titanium target body Graphite ( ToyoTanso IG-43) Current Target Design Helium cooling Graphite to titanium diffusion bond Ti-6Al-4V tube and windows (0.3 mm thick)

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Graphite-to-graphite bond (Nissinbo ST-201) Flow turns 180° at downstream window Inlet manifold Outlet manifold Upstream Window Target Design: Helium cooling path

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Target v.0 – September 2008 Target manufactured by Toshiba, Japan Pipes, Isolators, remote connectors and remote handling/alignment systems by RAL

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton IG43 Graphite diffusion bonded into Ti-6Al-4V titanium, Special Techniques Group at UKAEA Culham Diffusion Bond + Graphite-Graphite bonding test Aluminium intermediate layer, bonding temperature 550ºC Soft aluminium layer reduces residual thermal stresses in the graphite Graphite-Graphite bonding Graphite transfer to Aluminium

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Testing of graphite bonding Adhesive cured and fired to 1000°C Fracture strength ~40MPa Failure through substrate, not bondline

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton CFD Analysis outline Boundary conditions –Inlet Mass flow rate = 25g/s and 32g/s –Helium Inlet temperature = 300K –Outlet Pressure = 0.9 bar (gauge) Heat deposition from MARS simulation –On target as a function in r and z –On upstream and downstream window as radial function –On Inner graphite tube as a function of z –On Outer tube as a total source –TOTAL HEAT LOAD = 22kW Required flow rate

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Velocity streamlines & Pressure drop Maximum velocity = g/s Maximum velocity = g/s Pressure drop = g/s Pressure drop = g/s

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Steady state target temperature 30 GeV, Hz, 750 kW beam Helium mass flow rate = 32g/s Radiation damaged graphite assumed (thermal conductivity 20 [W/m.K] at 1000K- approx 4 times lower than new graphite) Maximum temperature = 736˚C

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Target window temperatures Max Steady State Temperature = 92°CMax Steady State Temperature = 95°C Upstream WindowDownstream Window

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton He flow test with actual target Status monitor display (EPICS/EDM) Pressure Drop [kPa] Required flow rate Achieved mass flow is 650 [Nm 3 /h] … requirement + 27% (Requirement for 750kW beam = 510 [Nm 3 /h]) Pressure drop is consistent with the Expectation by CFD simulation by M. Fitton. T. Nakadaira, KEK

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Target helium compressor –Power consumption: 34kW –Helium gas leak rate < 1.1  [Pa  m/s] Flow rate Discharge pressure [MPa]

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Target installed within 1 st magnetic horn Clearance between target and horn is only 3mm Proton beam

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Prototype Target remote exchange system

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Target remote exchange system

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Future upgrade plans 1 st April 2009 – Start operation 2010 – Power to 750kW 2014 – Power to 1.66MW 20? ? – Power to 3-4MW Only approximately 50kW deposited in target, however With current setup helium  T too high (350°C) Need to increase flow rate  Higher pressure May need to modify target and HX to lower  P Only Hadron absorber and DV currently designed for this power

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton IG 43 graphite 200 MeV proton fluence ~10^21 p/cm2 c. 1 year operation in T2K Water cooled Radiation damage likely to be limiting factor for target life Nick Simos, BNL

2 nd Oxford-Princeton High-Power Target Workshop Mike Fitton Expected radiation damage of the target –The approximation formula used by NuMI target group : 0.25dpa/year –MARS simulation: 0.15~0.20 dpa/year Dimension change : shrinkage by ~5mm in length in 5 years at maximum. ~75 μ m in radius Degradation of thermal conductivity … decreased by 200  C  C Magnitude of the damage strongly depends on the irradiation temperature. – It is better to keep the temperature of target around 400 ~ 800  C Irradiation Temperature(  C) dpa 1dpa -0.5% Dimension change 123 (dpa) 400 o C 800 o C Thermal conductivity (After/Before) Toyo-Tanso Co Ltd. IG-11 JAERI report (1991) Irradiation effects on Graphite Toyo-Tanso Co Ltd. IG-43