Enhancement of a Vintage Muscle Car’s Suspension Jonathan Hoffman Advisor: Professor Bucinell
Background ‘Muscle’ car era- 1960’s to early 1970’s Produced heavy cars with significant power Other car characteristics were overlooked
1969 Chevrolet Camaro Legendary champion in SCCA Trans-Am Series Won 10 of races and championship Won 6 of races and championship
Project Objective Bring the suspension system up to modern standards 35 years of technology Enhanced Suspension Improved handling capabilities Without sacrificing ride quality
Sources of improvement Poor A-arm geometry Excessive positive camber gain Small front sway bar Minimal roll resistance Tall springs High center of gravity Antiquated shocks Poor ride quality
Suspension Alternatives MacPherson strut Pros: Inexpensive, compact Cons: High mounting height required, moderate handling Double A-arm (Wishbone) Pros: Rigid, greatest handling performance Cons: Costly, space engaging
Excessive Positive Camber Gain Outside tire loses contact with ground during cornering Caused by poor A-arm geometry
Decision Matrix Option 1Option 2Option 3Option 4Option 5Option 6Option 7 Design Criteria Redesigned Upper A-arm Redesigned Upper A-arm w/ remounting Option 1 with Shocks, sway Option 3 with lowered springs Option 2 with Shocks, sway Option 5 with lowered springs New shocks, springs, sway 10 Performance Enhancement weighted score Required Modification weighted score Ride Quality weighted score Cost weighted score Totals:
Suspension Modeling Software WinGeo3 Effects of changes in camber, toe, scrub, roll center, etc.
Remaining Tasks Analyze alternatives with software Define final design Manufacture final design Before / after performance testing
Questions / Acknowledgements ? Professor Bucinell William C. Mitchell