1 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing Josh Revenaugh.

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Presentation transcript:

1 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing Josh Revenaugh

2 2/10/2005Thrust Chamber Assembly Concept Design Review Material Selection Copper Injector (c101) High resistance to particle impact High Lox pressure rating (8000 psi)

3 2/10/2005Thrust Chamber Assembly Concept Design Review Engine Assembly

4 2/10/2005Thrust Chamber Assembly Concept Design Review Ablative Throat

5 2/10/2005Thrust Chamber Assembly Concept Design Review Parts – Lox Dome

6 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Lox Dome

7 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Lox Dome

8 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Lox Dome

9 2/10/2005Thrust Chamber Assembly Concept Design Review Parts – Deflector

10 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Deflector

11 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Deflector

12 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Deflector

13 2/10/2005Thrust Chamber Assembly Concept Design Review Parts – Lox Plate

14 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Lox Plate

15 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Lox Plate

16 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Lox Plate

17 2/10/2005Thrust Chamber Assembly Concept Design Review Parts – Injector

18 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Injector

19 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Injector

20 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Injector

21 2/10/2005Thrust Chamber Assembly Concept Design Review Parts – Chamber

22 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Chamber

23 2/10/2005Thrust Chamber Assembly Concept Design Review Parts – Nozzle

24 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing - Nozzle

25 2/10/2005Thrust Chamber Assembly Concept Design Review Manufacturing – Nozzle

26 2/10/2005Thrust Chamber Assembly Concept Design Review Engine Masses Partweight (lb) Lox Dome7.40 Deflector0.17 Lox Plate3.00 Injector7.00 Chamber22.80 Nozzle22.20 Total62.57

27 2/10/2005Thrust Chamber Assembly Concept Design Review Brazing Silver is used as the braze alloy (BAG-8) Braze temperature 1500 deg F A few hours in the oven

28 2/10/2005Thrust Chamber Assembly Concept Design Review Timeline PartProcess days → Lox Dome shipping manufacturing Deflector shipping manufacturing brazing Lox Plate shipping manufacturing brazing Injector shipping manufacturing brazing Chamber shipping manufacturing Nozzle shipping manufacturing

29 2/10/2005Thrust Chamber Assembly Concept Design Review Price List – Materials DescriptionMaterialprice Lox Dome 2" x7 1/2" ODc Deflector 2" x 2" ODc Lox Plate 1/4" x 7 1/2" ODc Injector 3/4" x 7 1/2" ODc Flange 1/2" x 7 1/2" ODcarbon steel38.69 Chamber 40-5 black pipe (21ft)carbon steel Nozzle Extension 4 1/4" x 8 1/4" ODcarbon steel Nozzle Throat 5" x 6" ODcarbon steel38.44 Total

30 2/10/2005Thrust Chamber Assembly Concept Design Review Price List – Manufacturing DescriptionquantitypriceTotal Cost Drill Bit #68 (.0310") Drill Bit #48 (.0760") Drill Bit 5/64" (.0781") Drill Bit #47 (.0785") Total130.80

31 2/10/2005Thrust Chamber Assembly Concept Design Review Price List – Parts DescriptionquantitypriceTotal Cost Bolts 1/4-20, 2-1/2" Grade 8 (25)19.28 Nuts 1/4-20, ASTM Standards (25)19.87 Washers 1/4" SAE Standards (50)15.01 Gasket Graphite 1/16" thick 24"x24" O-ring 339 Teflon, 3-1/4 ID Total86.58

32 2/10/2005Thrust Chamber Assembly Concept Design Review Costs Descriptionprice Materials Manufacturing Parts86.58 Brazing Total