Outburst Workshop A new operator’s perspective Scott Langley BHP Billiton Illawarra Coal.

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Presentation transcript:

Outburst Workshop A new operator’s perspective Scott Langley BHP Billiton Illawarra Coal

Illawarra Coal – Bulli Seam Workings & Longwall Layout West Cliff Area 5 Appin Area 7 Appin Area 9

Illawarra Coal – Wongawilli Seam Plans & Workings Dendrobium Mine

Key Threshold Limit Value (TLV) Areas  Boggy zone  Low permeability – increasing CO 2  Dykes & Faults  Low permeability CH 4 zones  Limited drainage window areas

Recent experience – Remote mining  Boggy Zone MG703 & MG704 >200 m width Gas content unknown m 3 /tonne, >90% methane Remote mining 3 outburst events in MG703 Unable to drill into zone 1 sample, post outburst, from lump coal off tail of miner ~9m 3 /tonne Mined from both sides in MG703 Currently mining from one side in MG704 Achieved a few in-seam holes across the zone 200+m mined to date; No outburst events  Low permeability zone inbye end TG705 1 entry, 1 pillar, heavily drilled, not below limits Some localised distortion of cleat structure Remote mined No outburst events

Remote mining impacts  1/3 normal productivity Reduces longwall float time – impacts preparation & increases interaction Additional cost per metre  Low interest work – stop & start, work & wait  Increased management resources  Crosses critical zones safely  Used where necessary

Impacts before remote mining  High intensity in-seam drilling Equipment moves & interactions Drill hole intersections Reduced extraction system performance Diverted in-seam drilling resources

How to improve  Better drainage  More efficient remote mining  Better understanding of the appropriate limits for the various conditions

Better drainage  Lead time Surface To In-Seam (STIS) wells  Better information Down hole tools for desorption levels, gas saturation level and gas content Improved identification of methane genesis / permeability STIS well logging techniques Fibre optic flow sensing Collection system monitoring  Faster short term drainage Coil Tube Drilling (CTD)  Low permeability / high CO2 Nitrogen flushing  Boggy zone Surface vertical or STIS drilling Tight radius drilling (TRD) Large diameter augers Advancing casing

More efficient remote mining  Remote flighting with shuttle cars  Remote operation of a road header  Automated bolting – ACARP roadway development  Haulage system alternatives

Understanding Threshold Limit Values  Appin – West Cliff plan consolidation  Wongawilli appropriate levels for future mining  Different CH 4 sources  Nitrogen flushing impact  Oil & gas industry tools for determining gas saturation levels and under saturated fields. Compare different gas regimes Create an alternate to cores for evaluating gas content

Conclusion  Seam degasification is a major component of Bulli Seam operations; ~160,000 metres per year drilled at Appin alone  Meeting TLV’s drive significant effort in localised areas  Reduction to 3-4 m 3 /tonne yields highest mining productivity  Efforts are focused on improving drainage & remote mining productivity  Integration of the West Cliff & Appin management plans is the key activity regarding levels.  Recent experience shows outburst events occur at levels above the current thresholds  Improved tools are the preferred method to re-evaluation of the appropriate TLV’s