P09221: Innovative Composite Parts for a Formula SAE Racecar Team Members: David Holland Theodore Kusnierz Anthony Salvo Ryan Baldi Charles Thomas Martin.

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Presentation transcript:

P09221: Innovative Composite Parts for a Formula SAE Racecar Team Members: David Holland Theodore Kusnierz Anthony Salvo Ryan Baldi Charles Thomas Martin Iwanowicz

Concept Selection Chassis –Roll Hoop Attachment: Bolted and bonded. –Shape: flat/planar facets –Manufacturing: Wood/MDF/Fiber Glass/Tooling Board Plug Pedal Box –Stiffening device: undecided –Manufacturing: compression molded tray, accessory tabs bonded with epoxy.

Concept Selection Undertray –Tunnel shape: Smooth shape with sharp edges. –Stiffening: Core/composite structure –Mounting: 5 hardpoints on chassis, 4 cables. –Jacking point: TBD

System Level Design Engineering Analysis –Undertray: Over 100 conceptual geometries simulated. –Pedal Box: Simple ANSYS simulation completed. –Chassis: Material research ongoing. Architecture: In progress Risk Analysis: In progress Proofs of Concept –Pbox: Bearing stress test completed 01/08/09

Design Review Attendees: –Faculty Advisor Dr. Nye: –Customer Representatives B. Reinheimer: Packaging/Structural Specialist D. Donohue: Braking/Controls Crackerjack T. Hattori: Driver/Ergonomics Connoisseur –Fluids & Composites professors TBA

Design Review We look forward to receiving constructive feedback from the experts to refine our concepts and ideas.