FNAL Linac Downtime Overview Proton Source Workshop Fernanda G. Garcia Accelerator Division Proton Source Department December 7-8, 2010 X 3798
Few points you need to know... Data presented in this talk was obtained using the Operations Department Downtime Logger (1977 is the earliest year logged) Data was analyzed exporting data into excel file and filtering entries Legend Linac Downtime Proton Source Workshop Fernanda G. Garcia December 7-8, 2010 TLDTotal Linac Downtime PDPre-Acc Downtime CDComplex Downtime Contribution
Linac Downtime History Linac Downtime Statistics Proton Source Workshop Fernanda G. Garcia December 7-8, 2010 Linac Availability : 89% TLDTotal Linac Downtime PDPre-Acc Downtime CDComplex Downtime Contribution TLD: ~ 3,470 hrs CD: 11.0% MiniBooNE April’02 Pbar stacking Aug’04 NuMI May’05 NuMI slipstacking Jan’08
Linac Downtime History Linac Downtime Statistics Proton Source Workshop Fernanda G. Garcia December 7-8, 2010 TLD: ~ 6,660 hrs CD: 10.5 % TLDTotal Linac Downtime PDPre-Acc Downtime CDComplex Downtime Contribution Linac Availability : 89.5 %
Linac Downtime History Comparing the past decade with the previous 2 decades Linac Downtime Statistics Proton Source Workshop Fernanda G. Garcia December 7-8, 2010 Data shows that 52% TLD happened in the past decade Linac RF systems contributed 0.5% more to the CD in the past decade than it did in the previous 23 years HE ~ 42% contribution 1 single failed contributed ~11% of HE downtime (KRF1 replacement) LE ~ 58% contribution TLDTotal Linac Downtime PDPre-Acc Downtime CDComplex Downtime Contribution
Linac RF System Linac Downtime Statistics Proton Source Workshop Fernanda G. Garcia December 7-8, 2010 ~ 60% 200 MHz system TLD ~ 40% 805 MHz system TLD TLDTotal Linac Downtime PDPre-Acc Downtime CDComplex Downtime Contribution LRF1 LRF2 LRF3 LRF4 LRF5
Linac RF System Linac Downtime Statistics Proton Source Workshop Fernanda G. Garcia December 7-8, 2010 Modulator contribution LD ~ 57% Driver contribution LD ~ 35% Despite the fact the majority of the modulator downtime is < 30 min, these frequent interruptions Avg: ~4.5 hrs Avg: ~ 10 min Avg: ~ 45 min to running a smooth program, occupy manpower resources with local response, frequent tuning and constant attention to Linac beam quality. They are also a repeated stress on the system hardware.
Linac Downtime Concerns Linac Downtime Statistics Proton Source Workshop Fernanda G. Garcia December 7-8, 2010 200 MHz QPS 20 uF 1kV capacitors with 1.6 lb PCB oil 12 capacitors/supply ~ 120 supplies Major downtime risk due to environmental impact and extensive of cleaning on other components which will get affected by this failure. Currently replacing the PCB with non-PCB caps Ignitron in the Modulator Capacitor bank Hg -> environmental problem if it explodes Drift Tube Failure Historical fact: 5 quadrupole failures over Linac Operations Tank 2: 3 failures, all caused by ground fault in the magnet. Tank 5 2 failures initiated by water leak in the stem box Typically is possible to adjust other magnets (isolation transformer) Multiple failures, problem becomes more challenging and perhaps Impossible to sustain operations until magnets are replaced.
Pre-Accelerator Downtime System Linac Downtime Statistics Proton Source Workshop Fernanda G. Garcia December 7-8, 2010 During the past 10 years 11.5% TLD 1.2% CD H - system (6.7% TLD, 0.7% CD) I - system (3.3% TLD, 0.4% CD) TLDTotal Linac Downtime PDPre-Acc Downtime CDComplex Downtime Contribution Largest Single Downtime 2006 26 hrs: Short on the H - extractor. I - turn on/tune up. 2010 52 hrs: H - source repair. I - column under repair and H - source died Operation Risks Haefely failure lack of experience Overall lack of experience past 2 years Dept. lost 120 years of expertise/experience Loss of redundancy
Pre-Accelerator Downtime System Linac Downtime Statistics Proton Source Workshop Fernanda G. Garcia December 7-8, 2010 During the past 33 years ~ 15% TLD ~ 1.5% CD TLDTotal Linac Downtime PDPre-Acc Downtime CDComplex Downtime Contribution Largest Single Downtime 1983 15 hrs: I - source replacement 1993 22 hrs: H - generator died Reliability is a concern for instance in 1988 there was no single failure. The downtime was a combination of small power supply trips, regulation issues which caused interruption to a smooth running. Downtime (hrs)
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