P10511: Miniaturization of Xerography Derek Meinke (ME, PM) Matthew Liff (ME) Tony Zhang (EE) Zaw Htoo (ISE)

BOM (EE&ISE) ItemUnit Price ($)QuantityTotal Price ($)Status PCI Motor Controller12991 Donated 2-Axis Stepper Motor Drive21991 Donated Shielded 68-Pin Cable Donated (1), To Be Purchased (1) Trek 610C High Voltage Supply Donated (3) Trek ESV 300 Series2991 Donated S83-93 Stepper Motor801 Donated S57-51 Stepper Motor751 Donated LED Erase Lamp251 Donated Total Worth$5, Actual Spending$149.00

High-Voltage Supplies Outputs: – Coronode: 5-8kV (constant current) – Grid: -300 to -800V (constant voltage) – Substrate: 0 to -800V (sweeped to specified value)

Motor Controller Two 68-Pin Connectors – Digital I/O for driving Voltage Supplies – Motion I/O to Motor Drive – Provides DAQ functionality PCI connection Requires Driver Software: NI Motion

Motor Drive Connects to 68-pin Motion I/O connector on the Controller via an internally-mapped cable Default setting of 10 microsteps/step (2000 steps/rev for a 1.8⁰ resolution motor) Motor connections are wired in parallel for higher speed, lower torque

Stepper Motors S83-93 for Photoreceptor Drive – Continuous spinning requires Limits disabled S57-51 for ESV Drive – Limits will confine ESV to cover the range of a P/R length 200 steps/rev (1.8⁰ resolution)

EE Wiring Schematic Link to Wiring Schematic

User Interface

ESV Readings ESV Resolution ESV Readings Per P/R Length

System Flow Diagram Type of Test UniformityTake Input Run the System Set motors’ speed Set ESV Reading Rate Acquire Data Compute Results Display & Export Results Apply Grid Voltage & Coronode Current I-V Slope Take Additional Input Run the System Apply V-Plate Voltage Incrementally Apply Grid Voltage & Coronode Current Acquire Data Compute Results Display & Export Results

System Logic Running the System – User will have to input all the data – The system will run in default values – System will run once and stop – Emergency Stop

PR Motor Revolution InputsOriginal UnitConversion PR Revolutionrotation / sec Time per rotation (1/PR Revolution) Time between readings (Time per PR rotation / ESV Resolution) The time ESV has to Travel Across P/R (Reading per length x Time between readings) ESV Speed in mm/s (360mm/ The time ESV has to Travel Across P/R) ESV Rotation/Sec (ESV Speed/thread width) ESV Resolution reading/PR rotation ESV Reading per lengthreading / mm P/R length = 360mm ESV Lead Screw thread width = 1.27 mm InputOriginal UnitConversion Speed of PRmeter/sec Motor Revolution (Speed / Circumference) Diameter of PRmmCircumference (π x D) LabView Calculation Formula ESV Motor Revolution

LabVIEW Block (Uniformity)

Uniformity Result Summary (Excel) Test Date: Test Time: INPUT No.Readings Final Result Run 1 Range of Uniformity Coronade Current 2 Slope of Voltage Vs Length Grid Voltage 3 P/R Diameter 4 Speed of P/R 5 ESV Resolution 6 ESV Readings Per P/R Length

LabVIEW Block (I-V Slope)

I-V Slope Result Summary (Excel) Test Date: Test Time: INPUT No.VoltageCurrent Final Result Coronade Current 1 Voltage Intercept Grid Voltage 2 Slope of Current Vs Voltage P/R Diameter 3 Max V-Plate Voltage 4 V-Plate Voltage Increment

Feasibility Analysis

Action Items Further follow-up with Rob Kraynik on concept feasibility. Obtain wireless PCI card from John Wellin Finish CAD parts (charger, ESV guide, PR shaft) Create CAD drawings Create ME Bill of Materials Further review Risk Assessment

Further Questions?