Slide 1US silicon group meeting 5/6/2003 Hybrid Testing Status 10 new hybrids brought by Lenny all tested à 9 tested with no flaws à 1 had 1 chip + 1 wirebond smashed –Looks like smashed by a finger –Probably occurred during taping down for shipping 10 new hybrids just arrived from FNAL à Visually inspected –One foot lift between hybrid-APV (long bond) à Test to keep up with production
Slide 2US silicon group meeting 5/6/2003 Ladder Testing Status 8 modules bonded so far à 1 st module had 3 opens between PA-sensor (unbondable) and 2 opens added between sensor-sensor for testing –Removed all bonds from problems found in sensor probing –Two channels found to have high noise which increase with voltage (3.5 5.0 ADC) Damage found on sensor à 2 nd -4 th module had bias return bonds missing –Damage to bulk unrepairable Draw ~80 A, ~600 A, ~800 A –2 opens between APV-PA found in one module, otherwise no other bonding problems –Will turn into x-calibration pieces with shorts and pinholes added on purpose à 5 th and 6 th modules perfect –Three channels have high noise which increases with voltage (1.5 1.9 ADC) and (1.7 9.0 ADC) Damage found on sensor à 7 th module had wirebond damage on ~40 channels between APV and PA –Not clear how or when à 8 th module had no bonding problems –Channels found bad in sensor probing pulled –2 channels has increasing noise vs. voltage (1.5 3.0 ADC) Neighbors of pinhole found in probing
Slide 3US silicon group meeting 5/6/2003 High noise channels
Slide 4US silicon group meeting 5/6/2003 Ladder Testing Summary LadderBias CurrentSensor Bad Channels Bonding Bad Channels Testing Bad Channels Total % Bad Channels GradeComments nA %B 2 channels with high noise not in sensor probing 0018-P1 613 A 1.5 Bulk damage %F Missing bias bonds, turn into x- calibration piece 0019-P1 758 A 1.5 Bulk damage %F Missing bias bonds, turn into x- calibration piece 0024-P1 89 A 4.5 Bulk damage %F Missing bias bonds, turn into x- calibration piece; 2 opens during APV- PA bonding nA0 (1??)000.0%A One channel has increasing noise with voltage; sensor damage seen nA0 (2??)000.0%A Two channels have increasing noise with voltage; sensor damage seen 879 ~ 40 smashed wirebonds APV- PA, reconverable nA2(+2??)000.3%A Neighbors of pinhole 550 V
Slide 5US silicon group meeting 5/6/2003 Summary 4 of 8 bonded modules good à 3 had bias return bonds missing à 1 has ~40 APV-PA bonds smashed –Can be repaired Of 4 good modules à All have channels with increasing noise vs. voltage –2 channels on 1 ladder due to inherit pinhole –5 channels total on 3 ladders due to lithographic errors in sensor production Not seen in wafer probing