GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 1 GLAST Large Area Telescope Manufacturing.

Slides:

Advertisements

Similar presentations

GLAST LAT ProjectLAT I&T Subsystem CDR, March 28, 2003 Document: LAT-PR Section 4 - Page 1 GLAST Large Area Telescope: I & T Peer Review Performance.

Advertisements

GLAST LAT ProjectTKR Peer Design Review, Mar 24-25, ANick Virmani 1 GLAST Large Area Telescope Tracker Subsystem Gamma-ray Large Area Space Telescope.

GLAST LAT ProjectLAT Engineering Meeting, April 1, 2003 GLAST Large Area Telescope: Performance & Safety Assurance Darren S. Marsh Stanford Linear Accelerator.

GLAST LAT ProjectNovember 18, 2004 I&T Two Tower IRR 1 GLAST Large Area Telescope: Integration and Test Two Tower Integration Readiness Review Safety Overview.

GLAST LAT ProjectNovember 04, 2005 Phase 0 TRR 1 GLAST Large Area Telescope: Integration and Test -Electrical Test- Phase 0 TRR Key Requirements Documents.

GLAST Large Area Telescope: Manufacturing Preparation Design Engineering Meeting Jerry Clinton 1 April 2003 Stanford Linear Accelerator Center Stanford,

GLAST LAT ProjectMonthly Status Review – Sept. 1, 2005 GLAST Large Area Telescope: Performance & Safety Assurance Joseph Cullinan SLAC Performance & Safety.

GLAST LAT ProjectDOE/NASA Review of the GLAST/LAT Project, Feb , 2001 Martin Nordby1 Martin Nordby Stanford Linear Accelerator Center Stanford University.

GLAST LAT ProjectSubsystem Managers Face to Face, November 17, GLAST Large Area Telescope: Darren Marsh Stanford Linear Accelerator Center Performance.

GLAST LAT Project Quarterly Review, Aug. 14, 2001 Gunther Haller1 GLAST Large Area Telescope: Electronics, DAQ & Flight Software Gunther Haller Stanford.

GLAST LAT ProjectSLAC Pre - Baseline Review, April 16, 2002 ` 1 GLAST Large Area Telescope: I&T Overview WBS: Elliott D. Bloom Stanford Linear Accelerator.

GLAST LAT ProjectSubsystem Managers Meeting May 12, GLAST Large Area Telescope: Lowell A. Klaisner Stanford Linear Accelerator Center Project Manager.

GLAST LAT Project November 18, 2004 I&T Two Tower IRR 1 GLAST Large Area Telescope: I&T Integration Readiness Review Integration, Facility, Configuration.

GLAST LAT ProjectNovember 18, 2004 I&T Two Tower IRR 1 GLAST Large Area Telescope: Integration and Test One and Two Tower Integration Readiness Review.

GLAST LAT ProjectTEM &TEM-PS Manufacturing Readiness Review – September 16, 2004 GLAST Large Area Telescope: Performance & Safety Assurance Pat Lujan TEM.

GLAST LAT Project PDU/GASU MRR 4 February 2005 PART 2 / 1 GLAST Large Area Telescope: B. Estey, Production SLAC (650)

9 March 2004 GIFTS Blackbody Subsystem Critical Design Review Project Plan Status Fred Best & Evan Richards 9 March 2004.

GLAST Large Area Telescope:

GLAST LAT ProjectCAL Peer Design Review, Mar 17-18, 2003 N. Virmani Naval Research Lab Washington DC GLAST Large Area Telescope Calorimeter Subsystem Gamma-ray.

GLAST LAT ProjectEGSE Peer Design Review, August 17, S. WilliamsEGSE Overview Electrical Ground Support Equipment Overview Scott Williams Stanford.

GLAST LAT ProjectCDR/CD3 Review May 12-16, 2003 Document: LAT-PR-01967Section XX 1 GLAST Large Area Telescope: LAT System Engineering WBS Dick Horn.

GLAST LAT ProjectMay 25, 2006: Pre-Environmental Test Review Presentation 12 of 12 Quality Assurance 1 GLAST Large Area Telescope: Pre-Environmental Test.

GLAST LAT ProjectApril 27, 2006: LAT Pre-Ship Review Presentation 12 of 12 Quality Assurance 1 GLAST Large Area Telescope: LAT Pre-Ship Review Performance.

GLAST LAT ProjectCDR/CD3 Review May 12-16, 2003 Document: LAT-PR Section 15 Manufacturing Process 1 GLAST Large Area Telescope Manufacturing Process.

GLAST LAT ProjectMarch 24, A Tracker Peer Review, WBS GLAST Large Area Telescope: Tracker Subsystem WBS A: Engineering Model Tower.

1 GLAST Large Area Telescope Hardware Handling Jerry Clinton Chief Manufacturing Engineer Stanford Linear Accelerator Center

GLAST LAT ProjectFace to Face Managers Meeting 04/14/ Integration and Test 1 GLAST Large Area Telescope: I & T Input to Face to Face Managers.

GLAST LAT ProjectSeptember 15, 2006: Pre-Shipment Review 1 Integration and Test Presentation 11 of 12 GLAST Large Area Telescope: LAT Pre-Shipment Review.

GLAST LAT ProjectMarch 24, H Tracker Peer Review, WBS GLAST Large Area Telescope: Tracker Subsystem WBS H: Tower Shipping and Storage.

GLAST LAT ProjectMarch 24, E Tracker Peer Review, WBS GLAST Large Area Telescope: Tracker Subsystem WBS E: Mechanical Parts and Materials.

GLAST LAT ProjectMonthly Status Review – June 30, 2005 GLAST Large Area Telescope: Performance & Safety Assurance Joseph Cullinan SLAC Performance & Safety.

RBSP Radiation Belt Storm Probes RBSP Radiation Belt Storm Probes 3-4 Sept EFW INST+SOC PDR97 RBSP Electric Field and Waves Instrument (EFW) Product.

RBSP Radiation Belt Storm Probes RBSP Radiation Belt Storm Probes RBSP/EFW CDR /30-10/1 100 EFW DFB Systems Assurance Trent Taylor LASP.

GLAST LAT ProjectCAL Peer Design Review, Mar 17-18, 2003 W. N. Johnson Naval Research Lab Washington DC GLAST Large Area Telescope Calorimeter Subsystem.

GLAST LAT ProjectMonthly Status Review – Nov 3, 2005 GLAST Large Area Telescope: Performance & Safety Assurance Joseph Cullinan SLAC Performance & Safety.

GLAST LAT ProjectMonthly Status Review – December 15, 2003 GLAST Large Area Telescope: Performance & Safety Assurance Darren Marsh SLAC Performance & Safety.

GLAST LAT Project CAL Peer Design Review, Mar 17-18, 2003 W. N. Johnson Naval Research Lab Washington DC GLAST Large Area Telescope Calorimeter Subsystem.

GLAST LAT ProjectDOE/NASA Peer Critical Design Review, March 19-20, 2003 J. Clinton 1 GLAST Large Area Telescope: Electronics, Data Acquisition & Instrument.

GLAST LAT ProjectCDR/CD3 Review May 12-16, 2003 Document: LAT-PR-01967Section XX 1 PREP For CDR - April Schedule Wall Walk GSFC Chart Flip (Select) Post.

GLAST LAT ProjectFebruary 10, 2004 R. Johnson Tracker MCM Production Readiness Review 1 Survey & Process Review conducted at Teledyne on Nov. 14, 2003.

GLAST LAT ProjectCDR/CD3 Review May 12-16, 2003 Document: LAT-PR-01967Section 17 1 GLAST Large Area Telescope: Performance & Safety Assurance WBS: 4.1.A.

GLAST LAT ProjectSeptember 15, 2006: Pre-Shipment Review Presentation 12 of 12 Quality Assurance 1 GLAST Large Area Telescope: LAT Pre-Shipment Review.

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 LAT Test Stand Manufacturing Readiness Review 1.Introduction Bill Olson.

GLAST LAT ProjectI&T&C Pre PDR Presentation– Oct 2, 2001 Darren Marsh1 I&T&C Organization Chart I&T&C Manager Elliott Bloom WBS I&T Engineer B. Grist.

GLAST LAT ProjectFace to Face, 14 April 2004 LAT System Engineering 1 GLAST Large Area Telescope: EGSE and Interface Verification Pat Hascall SLAC System.

GLAST LAT ProjectMarch 24, A Tracker Peer Review, WBS GLAST Large Area Telescope: Tracker Subsystem WBS A: Parts and Materials Procurement.

STEREO IMPACT Critical Design Review 2002 November 20,21,22 1 STEREO Product Assurance Ron Jackson

RBSP Radiation Belt Storm Probes RBSP Radiation Belt Storm Probes RBSP/EFW CDR /30-10/1 100 EFW DFB Systems Assurance Trent Taylor LASP.

GLAST LAT ProjectDOE/NASA Mechanical Systems Peer Review, March 27, 2003 Document: LAT-PR-0XXXX Section 5.3 Fab & Assy Plans 1 GLAST Large Area Telescope:

GLAST LAT ProjectDOE/NASA Peer Critical Design Review, March 19-20, 2003 D. Nelson 1 GLAST Large Area Telescope: Electronics, Data Acquisition & Instrument.

GLAST LAT ProjectSLAC Internal Review, April 16-18, 2002 LAT-PR Electronics and Flight Software WBS GLAST Large Area Telescope: Electronics,

GLAST LAT Project May 25, 2006: Pre-Environmental Test Review Presentation 11 of 12 Thermal Vacuum Test 1 GLAST Large Area Telescope LAT Pre-Shipment Review.

Accelerator Readiness Review October 31, 2006

EFW DFB Systems Assurance

EFW DFB Systems Assurance

THEMIS Mission Assurance

GLAST Large Area Telescope:

GLAST Large Area Telescope:

GLAST Large Area Telescope:

GLAST Large Area Telescope: I&T Integration Kickoff Meeting

GLAST Large Area Telescope:

Thermal Vacuum Test: Plans and Procedures

GLAST Large Area Telescope:

GLAST Large Area Telescope

GLAST Large Area Telescope:

GLAST Large Area Telescope:

Introduction and Overview

GLAST Large Area Telescope:

DOE Review of the LCLS Project October 2006

GLAST Large Area Telescope:

Presentation transcript:

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 1 GLAST Large Area Telescope Manufacturing Jerry Clinton Chief Manufacturing Engineer Stanford Linear Accelerator Center (650) Gamma-ray Large Area Space Telescope

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 2 Manufacturing Overview Anticoincidence Detector manufactured by GSFC Tracker Towers manufactured by INFN/UCSC/Plyform/Mipot Calorimeter Module manufactured by NRL/CEA/IN2P3 DAQ and Tracker electronics manufactured by SLAC/Teledyne Grid Box Assy. manufactured by SLAC Radiators manufactured by Lockheed-Martin

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 3 Requirements 433-MAR-001 GLAST LAT Mission Assurance Requirements LAT-DS GLAST LAT Performance Assurance Implementation Plan Assemblers trained and certified to workmanship standards NASA-STD , , , and Assembly and test performed in Class 100K clean room compliant with LAT-MD Production Readiness Reviews

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 4 Production Readiness Review Conducted by IPO Required before start of flight manufacturing Iterative reviews to support subsystem delivery schedules Review of processes, specifications, drawings, parts and materials lists –Documentation released for manufacturing –Processes verified on prototype or engineering-model hardware –EEE parts on Parts Identification List and approved for the specific application –Raw materials on Program Approved Materials List and approved for the specific application

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 5 Production Readiness Review – Cont. Personnel training and certification Facilities readiness – MGSE, EGSE, ESD controls, compliance with LAT-MD-0404 Parts, materials, tools, test equipment, shop supplies, etc. on hand and in place at start of manufacturing

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 6 Procurement Process

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 7 Material Receiving

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 8 Basic Manufacturing Flow

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 9 Electronics Manufacturing Flow

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 10 Material Control Must be a closed loop control process Parts/materials received from suppliers into flight stores Parts and materials issued to work orders for assembly Finished assemblies returned to stores Process repeats for next higher assemblies

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 11 Non-Conforming Material Handling All non-conformances are documented on a Non-Conformance Report (NCR) –Identifies non-conforming item –Describes non-conformance –Describes environment unit was in at the time the non- conformance was discovered –Implemented using REMEDY Work stopped until NCR is reviewed and dispositioned by Material Review Board –Chaired by Quality Engineer –Supported by responsible engineer, manufacturing engineer, and other specialty engineers as appropriate –NCRs archived in a data base and kept with the item work order

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 12 Spares and Repairs Spares listed in LAT-MD-01687, Configuration Item Data List End items delivered by Subsystems to Integration and Test at SLAC Damaged or failed end items returned to manufacturers for repair Calorimeter modules repaired by NRL ACD repaired by GSFC Tracker towers/trays repaired by INFN DAQ hardware repaired by assembly vendor or SLAC personnel –Plan to hire qualified assemblers to support I&T –These assemblers will work with assembly vendors to learn hardware Grid Box Assembly repaired by SLAC

GLAST LAT ProjectCDR/CD-3 Review May 12-16, 2003 Document: LAT-PR-01967Section 15 Manufacturing & Processes 13 Clean Room Support ESD-safe, clean-room lab coats Hair covers Face masks Shoe covers Gloves and finger cots Clean-room swabs and wipes Solvents and DI water ESD-control wrist straps Fastener inventory