Design of Low-Power Silicon Articulated Microrobots Richard Yeh & Kristofer S. J. Pister Presented by: Shrenik Diwanji
Abstract To design and build a class of autonomous, low power silicon articulated micro-robots fabricated on a 1 cm 2 silicon die and mounted with actuators, a controller and a solar array.
Designing Primarily based on micro-machining Pros Feature sizes in sub micron Mass production Cons Designing from scratch
Basic model of the micro-robot.
Actuator Design Main backbone of the robot design Should have high W/kg 3 ratio Different types of actuators:- Piezoelectric Thermal and shape-memory alloy Electromagnetic Electrostatic
Piezoelectric actuators Pros Produce large force Require low power Cons Require high voltage ~ 100v. difficult to integrate with CMOS electronics
Thermal and Shape-memory alloy actuators Pros Robust Easy to operate Cons High current dissipation ( 10s of mA)
Electromagnetic actuators Pros High Energy Density Cons Needs external magnet and / or high currents to generate high magnetic fields
Electrostatic actuators Pros Low power dissipation. Can be designed to dissipate no power while exerting a force. High power density at micro scale. Easy to fabricate.
Electrostatic actuator design Gap Contraction Actuator _ 1Et l v 2 2 d 2 F e =
Scaling Effects Actuator force Frequency Dissipative force Gravitational force Squeeze-film damping Resistance of spring support Power density
Inch Worm Motors. Design of Inch Worm Motors Inch Worm Cycle
Prototype design and working
Power requirements Main areas of power dissipation CMOS controller Actuators Power dissipation in actuators Weight - 0.5mN Adhesion force- 100 µ N C = Total capacitance F = frequency
Designing Articulated Rigid Links Shape of the links Flat links Cons Less strength due to 2 thin poly crystalline layers HTB Pros Good weight bearing capacity
Mounting of the solar array and the chip Designing Articulated Rigid Links
Mechanical Coupling of the legs
Power Source Solar array is used η = 10 % ( max 26%) Power density = 10mW/cm 2 (100 mw/cm 2, η = 26%)
Controller Open loop control (as no sensors) CMOS controller Simple finite state machine Clock generator Charge pump
Logic behind walking of the Robot
Gait speed Gait speed = Δx / T In one leg cycle Δx = 100μm T = 15 ms. With GCA to leg displacement factor of 1:10 GCA gap – stop size of 2μm. Operating frequency of 1kHz. Gait Speed = 100/15 = 7mm/s
Robot assembly Difficulty The size of the robot The strength needed for perfect mechanical coupling Solution Flip chip bonding Allows the micro machined devices to be transferred from substrate to another.
Conclusion Key design issues Actuation power density Actuators used Key tools Micro machining