A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 1February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Automation and Drives IMATIC S7-400H S The high-available Automation System Redundancy in Practice Info shop

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 2February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Industries (1) Power generation and distribution (oil, gas, electricity) Power plants Pipelines Offshore District heating systems Chemical, electrochemical, petrochemical and pharmaceutical industries Mining Environmental engineering Water treatment Refuse incineration Pulp and paper Steel and metal Overview

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 3February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Industries (2) Food and beverages Glass industry Semiconductor industry (utilities) Transport Tunnel automation Marine automation Airports Runway lighting Baggage transport Overview

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 4February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information System architecture Management level PC network/terminal bus Process level Field level ET 200M Ethernet Redundant IM 153 Redundant power supply H CPUs Hot stand-by Clients Parallel redundancy Server Parallel redundancy With archive-matching SW redundancy Warm stand-by Media redundancy High-available communication Redundant PROFIBUS Overview

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 5February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information System integration Hidden redundancy Transparent programming (programming same as for non- redundant systems) Standard system parameterization Standard handling All SIMATIC programming languages can be used without restriction Platform for F and FH systems Overview

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 6February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Online Programming Programming – Hardware configuration Redundancy features Programming

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 7February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Redundant link Fibre-optics (FO) Replaceable Sync modules Configuration

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 8February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Technical specifications for the CPUs V4.x Two CPU types available CPU 417-4H with 20MB onboard CPU 414-4H with 1,4MB onboard General technical specifications, like CPU or CPU integrated interfaces Two for the Sync modules One DP interface One MPI/DP interface Configuration

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 9February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information CPU Version V 3.x versus V4.x Use the selector switch on the rear panel of the CPU to set the rack number. The switch has two positions, namely 1 (up) and 0 (down). One CPU is allocated rack number 0, and the partner CPU is assigned rack number 1. Default setting of both CPUs is rack number 0. Rack setting CPU V3CPU V4 CPU V3 CPU V4 Configuration

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 10February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Communications between H-Systems Single Bus, 1 CP per CPU System 1 System 2 A B A B Default Path Communication

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 11February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Communications between H-Systems Single Bus, 1 CP per CPU System 1 System 2 A B A B CP fault ! Communication

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 12February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Communications between H-Systems Single Bus, 1 CP per CPU System 1 System 2 A B A B..and CPU fault ! Communication

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 13February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Connection of OP to an S7-400H System Repeater Connection Communication OP / TP MP

A&D AS CS2 FA Systems Support Powered by A&D AS CS2 FA SIMATIC Technical ConsultingPage 14February 2005 Overview Redundancy features Configuration Communication Redundant I/O Switchover Synchronization Self-test Programming H-CIR Online repair OP / TP / MP Ordering Information Ordering information Y-Link IM 157: 6ES AA82-0XA0 Y-Link: 6ES LB00-0XA0 Bus module BM IM 157 6ES HD80-0XA0 Bus module BM Y-Link 6ES HY00-0XA0 Collective Order No. 6ES LA02-0XA0 Y-LinkIM 157 Ordering Information