Introduction to Gatke Phenolic Bearings and Laminates

Slides:



Advertisements
Similar presentations
Understanding Thermoset Plastic Materials
Advertisements

ROLLING CUTTER BITS Rolling Cutter Bits
MOLY BLACK GOLD 10 Times the Lubricity of Oil.
HT Series – High Temperature Technology 1 INTERPUMP GROUPS NEW PUMP LINE FOR CAR WASH AND INDUSTRIAL APPLICATIONS UP TO 85°C (185° F)
METALS Learning Objectives: What is METAL?
Iglide All Polymer Bearings USP’s Competition New products.
PPE: Head Protection 29 CFR , 29 CFR , 29 CFR
Product Line Overview Company Overview  Incorporated in 1983  Developed and patented first Electronic Cylinder Scale – Model.
Characteristics of Metals AG 221 – Metals and Welding.
Manufacturing Technology
INTRODUCTION TO METALS
METALS What is METAL? Different Types of Metals – Ferrous, Non-Ferrous, Alloys Main focus of Ferrous Metals Properties of Metals Characteristics of Ferrous.
Hydraulics.
Bearing materials- desired characteristics
Summary Description Selection characteristics Advantages/Disadvantages
Lubrication Of Plain Bearings. Plain Bearings are the oldest Types of Bearings Roman building crane with pulley block and human power drive. (500 B.C.)
Bearings.
Compression Molding ETPL Introduction In 1907 Dr. Leo Baekeland achieved a reaction between Phenol, a caustic, crystalline acidic compound and Formaldehyde,
Bulk Deformation Processes in metal forming Chapter 19 Part 4- Wire and Bar Drawing Manufacturing Processes, MET1311 Dr Simin Nasseri Southern Polytechnic.
VIBRATION SOLUTIONS Australian Distributors for Security Locknut Inc. Worlds Strongest Locknut.
Universal Joint Introduction. Universal Joints in the Steel Industry Mill stand speeds continue to increase and mill builders designing larger offset.
GCSE Valley College Name: Applying New Technologies: Investigating Engineering Products How is a Casio watch in manufactured: Materials.
J.byrne  Plastic laminate is one of the most frequently used countertop surface materials.  Plastic laminate is durable, affordable, and.
Teflon By Andrew Tucker IED. Evolution of Teflon.
MICE Target Report Video Conference 05/07/07 Chris Booth Sheffield 5 th July 2007.
Bearings – Jeff Mabbutt E-Chain & Cable – Alan Kwoo.
INDUSTRIAL AUTOMATION FROM ONE PROVIDER EAST ELECTRIC MAI SYSTEMINTEGRATOR & SALES PARTNER.
Industrial Rubber Roll
Mechanical Engineering Department Advanced Composites Dr. Talal Mandourah 1 Lecture 11 & 12 Processing Routes Molding Compound -Short fibers, preimpregnated.
Material Science and Materials Processing (Day 1) Class
DEFINING MANUFACTURING
Heat Exchanger Coating Technology
AIR BEARING SYSTEM.
Chapter 10 Characteristics of Plastic Materials. Objectives Advantage of plastics over other manufacturing materials Advantage of thermoplastics Thermosetting.
COMMUNAL AND LABOUR HYGIENE DEPARTMENT Lecture on environmental sanitation for the 5th year Hygienic assessment of building materials and designs Lecturer.
AIM :- TO STUDY ABOUT STEAM POWER PLANT
Lecture 11 Rolling equipment and Miscellaneous Rolling Processes  Course Hour: 2  Basic requirements: Acquainting with different rolling equipment, their.
WHAT ARE METALS Learning Objectives: Defining METAL?
Copyright © 2009 Delmar, Cengage Learning Chapter 12 Synthetic Materials.
Why Choose Xtek? Xtek Crane Wheels. Crane Maintenance Spending Survey Results From AIST Crane Symposium Wheel Assemblies 43%
Environmental Express Webinar HotBlock Systems – Precision Heat with Various Uses 12/08/15.
BANDSAWS CUTTING CAPABILITIES 1. Shearing is a metal fabricating process used to cut straight lines on flat metal stock. During the shearing process,
Drawing – It is a process where a cross-section of solid rod, wire, or tubing is reduced or changed in shape by pulling it through a die.
DAELIM PLAVIS Parts for SEMICONDUCTOR Vacuum Pick-up Tools ; To stable pick-up chips during packaging process. PLAVIS vacuum collets meet needs for processing.
Surface finishing  Surface finishing may be defined as any process that alters the surface of a material for asthetic and functional purposes  It improve.
Refrigerant compressors Akshay Kr Mishra Sharda University 4 TH YR. MECHANICAL.
EBB440 Applied Metallurgy Abrasive Machining.
Kimberly-Clark Professional Your indispensable partner.
POWDER METALLURGY PROCESS
ALPOLEN® ‐ UMWH 1000 & ALPOLEN® ‐ HMW 500 Diversity.
World-Class Manufacturer & Solution Provider in Custom and Commodity Bearings.
ROLLING Rolling is a process of reduction of the cross-sectional area or shaping a metal piece through the deformation caused by a pair of metal rolls.
Mould Maintenance Presented By S.K Mandal.
National Silicone THE WAY WE DO SILICONE SILICONE RUBBER 2016
Characteristics of Metals
Thermoplastics Thermoset Plastics
Optimum Pump Performance for Process Applications
Magnetic Impelled Arc Butt Welding
BEARING MATERIALS.
End Milling Tool Basics
NKE AUSTRIA Competence in bearings for agricultural machinery
Motion transmission element in machine tools
PLASTIC FORMING PROCRSSES
End Milling Tool Basics
Zinc Powder for Coating - Protective Primer on Metal Surfaces Zinc Powder For Coating.
Chapter 5 Power Estimation in Extrusion and Wire-rod Drawing
PURE POLYSILOXANE Anti-Corrosion Si-COAT® COATINGS
ME Session #5 Selection of term projects
Manufacturing process 4
Introduction to Presses
Presentation transcript:

Introduction to Gatke Phenolic Bearings and Laminates Chris Koralik Kor-Pak Corporation

What is Gatke? Impregnated, self-lubricating Phenolic Bearings and Laminates made from raw molded tube Made of high-strength fabrics and special long-lasting resin compounds Various Grades of Gatke materials suitable for different applications Ubiquitous usage to permeate multiple industries and applications Highly durable product that is superior to its competitors in terms of forgiveness, heat and pressure resistance, and capable of enduring shocks and heavy loads

Where is Gatke Used? Mill Applications (i.e. Roll Stands) Construction (i.e. Pivot Point) Rail (Center Plates, Vertical Liners, Wear Plates, Equalizer Seats, Traction Bearings, Bushings Water Treatment (Agitator Tanks) Screw Conveyor Agriculture, Mining, and Energy (hanger bearings, bushings, drilling equipment, bearings, etc.)

More about Gatke Products Spherical Bearings: Ideal for self-aligning applications on construction machinery, machine tools, pulverizing equipment and other high wear or tough applications. Chemical Resistant Bearings: Specific formulations of molded fabric-reinforced, phenolic materials are available to withstand acids, alkalis and solvents. Ideal for chemical processing equipment. Wear Plates: A wide variety of special wear plates are available Slipper Bearings: All types for eliminating scoring, absorbing shocks and reducing noise. Will far outlast metal.

More About Gatke (cont.) All Shapes and sizes --Flat profile parts 30” wide up to 10’ Long -- Wear Pads --Electrical Mounting Surfaces Round Bearings, bushings, half bushings, flange bushings in sizes from .75” to 8’ in diameter Material Performance Comparison Wood—3 month Usage Bronze—Approximately 1 year ( must have lubrication) Gatke Phenolic Bearings—About 2 to 3 years with self lubrication

Who does Gatke Compete With and How Does it Compare? Materials Cost Difference Advantages Disadvantages Babbitt +75 to 100% Old worn or misaligned equipment Lead-based, need for a casting, & machining – environmental concerns UHMW - 50% Lower Price Can’t take more than 250 degrees F Bronze + 0 to 25% Accepted technology – easy to machine – been around for a long period of time Three times heavier than Gatke – permanent deformation – environmental concerns Steel - 25% Good heat resistance Very aggressive wear on shaft & galling Other Phenolics +/- 10% More cost effective in smaller diameters – sizing in some instances Size limitations – we can produce larger diameters

Custom Gatke Phenolics and Laminates We solve problems where: --Custom product design is needed --Lubrication--availability of lubrication & temperature are problematic --Environment Hazard --Maintenance Problems Bronze doesn’t work or Thermoplastics fail Grit and Dust Destroy Metal Bearings Chemical solutions destroy metal bearings

Let Kor-Pak Provide You With the Phenolic/Laminates You Need Call 1-888-2KorPak or e-mail sales@kor-pak.com for more information Gatke samples available upon request