My key message to control theorists was to look beyond control. Look at combining diagnostics, prognostics and control – that’s the future, because if you only focus on control as a thin slice, you’re only going to get so much out of it - ROCKWELL AUTOMATION’S CHIEF TECHNOLOGY OFFICER, SUJEET CHAND Lack of Information Limited Resources Resistance to Change, Risk Aversion Other problems Lack of Appropriate Machines Lack of Training for Personnel

ERP Operation Performance MES – Historian Work Record MES Work Performance MES Work Master ERP Operation Definition ERP Operations Schedule MES Work Directive MES Work Schedule Configuration Execution ISA 95 Part 2 Information ISA 95 Part 4 Information Visualization ISA 88 Information MES Job List BES/Historian Batch Production Record BES Master Recipe Control Recipe BES Batch List Used to create Step may reference Relates to one or more Used to create Dispatching view Batch view of Jobs Has data used to create Has data used to create Has data used to create ISA 95/ISA 88 ERM/PLM General Recipe Used to define Ref: ISA-TR95-02_WD01 Figures.pptx Level 3

ERP SCM #1: MESA course doc #1. MES Op Req: Product Def; Make Product (material, eqp, personnel, production req’s) Identify reporting points PLM #1/p76, 77, 101 -IT Security: ISO Automation Security: ISA99, IEC Process Security: ISA84, IEC61508, IEC Production performance -Production capability BCS, Process Control: Process/physical models, recipes, equipment control -op command -identify master recipes -equipment/process data -op response - equipment/pr ocess rules #1/p92 for ISA88 data models ISA88 BatchMML Identify inventory, accounting, & planning reporting segments Determine the routing, add material transport, identify work centers & instructions ISA95 B2MML Define unit procedures & operations in mater recipes -Entrp master data -Mfg master data Enable and Plan for Source, Make, Deliver, Return SCOR OAGIS OPC-UA Transport/protocol standards Semantic stds/functions Various MIMOSA Key: activity/data MOM CENTRAL LANDSCAPE WITH ACTIVITIES

Smart Manufacturing Leadership Coalition

Toyota Production System

KPI I Plant

Flow Shop Layout – VATI Analysis Within the discrete product job shop and flow shops there are 4 basic topologies which describe the flow of material within the process (2, 3).