Introducing Kobelco Car Dismantling Machine

INDEX Advantage of Car Dismantling Machine Ｐｒｏｄｕｃｔ ｉｎｔｒｏｄｕｃｔｉｏｎ Ｐｒｏｄｕｃｔ　ｉｎｔｒｏｄｕｃｔｉｏｎ　 End of Life Vehicle (ELV) & Engine Dismantling Demonstration

Advantages of Car Dismantling Machine

Advantages of Car Dismantling Machine Work Can Performed by One Machine The Machine Can Work Anywhere The machine is powered by Diesel fuel and so can operate anywhere on the site Operators Safety Operators inside cabin protected by safety guard, 10-15 feet away from the work being dismantled. Benefit from Mass Production, Excavators The major structures and componetns are the same as Kobelco’s standard hydraulic excavators, of which are produced more than 20,000 units annually worldwide. This brings low production cost and availability of service, parts and consumables. Manual Operation Controlled manually by human operator depending on various types, models and conditions of ELV.

Advantages of Car Dismantling Machine

Advantages of Car Dismantling Machine

Wholesale Value of Recycled Components These values are for examples only and will vary by market and destination as of 9-1-2014

Advantages of Car Dismantling Machine

Ｐｒｏｄｕｃｔ　Iｎｔｒｏｄｕｃｔｉｏｎ　

First Car dismantling Machine in the world “Nibbler” developed Lower clamp Arms developed and installed to stabilize the vehicle. Developed in 1979 10

First Car dismantling Machine in the world Developed in 1991 Open & Close Grips & Teeth Bowl-shaped grip Cutting teeth　 Car dismantling machine is for efficiently dismantling and sorting vehicles & engines

NOT A Conversion Kit Machine Kobelco designed and produced specifically for the Scrap Industry Crude add on SAS fork conversion. Fixed up and down clamp arms and crude Grip Assembly

Use of Car Dismantling Machine Disposal of End-of-life Vehicle & Metal parts Dismantling Work 【 Main use 】 Dismantling vehicles, and removing and sorting their component recyclable parts

Introduction of nibbler KVE720PR Multi-dismantling nibbler KVE720PR ・Shaped to handle all types of metal products ・Long and thin tips designed to secure a firm hold of small parts such as harnesses and electrical fittings ・Full rotating head that simplifies precision work that uses two rotation motors for maximum twisting torque.

Vehicle dismantling nibbler Nibbler KV800PR Vehicle dismantling nibbler KV800PR ・ Strong cutting power can even cut through chassis and frames ・Powerful tip grabbing force 　can crush tires and their rim ・High torque swing motor has abundant rotational power for stripping

Lower Clamp Arm Cutting teeth Bowl-shaped grip Front Anvils

Operation guide Nibbler opening S/W Nibbler rotating S/W Clamp arm UP & Down S/W Clamp arm Open & Close S/W

Main Specifications

End of Vehicle Life (ELV) and Engine Dismantling Demonstration

Recycling Flowchart (Scrapping to Dismantling) Sorting of scrapped vehicles Pre-sorting for recovery of valuable items Recovery of interior/ exterior used parts Air bag processing Batteries Air condition gas recovery Fuel recovery Oil recovery Tire recovery LLC recovery Scrap car Car with recoverable parts Scrap car dismantling Non-metallic/ Plastic recovery Functional parts recovery Scrap recovery Non-metallic recovery Gas tank Suspension Muffler Other steel Engine Engine Suspension and other parts Radiator Condenser Blower fan Heater core Wiring harnesses Motors

ELV Dismantling 21

Breakdown of Collectable and Recyclable Resources (1/4) Front & rear bumper : Resin Bumper, Interior and exterior parts Radiator : Copper, aluminum  Brass, aluminum products Battery : Lead, sulfuric acid  Battery

Suspension : Steel, aluminum  Steel products, aluminum products Breakdown of Recoverable and Recyclable Resources (2/4) Suspension : Steel, aluminum  Steel products, aluminum products Gear oil : Oil  Alternative fuel for boilers and incinerators Transmission : Steel, aluminum  Car parts, other steel products, aluminum products

Catalyst : Platinum, palladium  Catalyst Door : Steel Breakdown of Recoverable and Recyclable Resources (3/4) Window : Glass  Glass wool, aggregate Catalyst : Platinum, palladium  Catalyst Door : Steel  Car parts, other steel products Body : Steel

Breakdown of Recoverable and Recyclable Resources (4/4) Seat : Urethane form, fibers  Soundproofing materials for vehicles Wheel : Steel, aluminum  Car parts, aluminum products Tires : Rubber  fuel, pavement material

ELV Dismantling Vehicle held by clamp arm　　 Hood removal 26

ELV Dismantling Side chassis frame removed　 27

ELV Dismantling Electric wire and harness removed by fork pointed tooth Lights removed 28

ELV Dismantling Electric wire and harness pulled out from the front Radiator removed　　 Electric wire and harness pulled out from the front 29

ELV Dismantling Wiper motor removed　 Bumper taken off　　 30

ELV Dismantling Windshield taken out 31

ELV Dismantling Steering wheel and dashboard panel removed Panel separated by anvils on the clamp arms 32

ELV Dismantling Roof pulled off Lining materials peeled　 33

ELV Dismantling Seats taken out Electric wire and harness under seats pulled off　 34

ELV Dismantling Window mechanisms in doors removed Door lining material pulled off 35

ELV Dismantling Car body turned upside down 36

ELV Dismantling Cover removed　 Car body secured in clamp arm　 37

ELV Dismantling Muffler pulled out　 Catalyst removed　 38

ELV Dismantling Frame sections removed Suspensions removed 39

ELV Dismantling Main frame opened Oil drained and gas drawn off from shock absorbers　 Main frame opened　 40

ELV Dismantling Engine removed　 41

ELV Dismantling Fuel tank removed　 Rear suspension removed 42

Engine Dismantling 43

Engine Recoverable and Recyclable Resources Carburetor / Injection system: Recycled ・Engine : Steel, aluminum  Car parts, other steel products, aluminum products ・Wire harness (copper)  Copper products Starter motor : Recycled Engine oil : Oil  Alternative fuel for boilers and incinerators

Engine Dismantling Engine firmly secured by bowl-shaped grips of clamp arm Hoses, tubes, electric wire and harness removed　 45

Engine Dismantling Alternator removed A/C Compressor 　 Starter 46

Engine Dismantling Transmission block separated from engine body 47

Use of Cutters to Remove Cylinder Head

Engine Dismantling Remaining electric wire and harness and pipes removed 49

Engine Dismantling Video 50

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