Shell Upstream Americas Contractor HSE Handbook Orientation

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Presentation transcript:

Shell Upstream Americas Contractor HSE Handbook Orientation

Learning Objectives Make sure everyone has a handbook Be aware of: Shell’s HSE Commitment and Policy Shell’s commitment to Goal Zero Shell’s Sustainable Development Principles Shell’s safety handbook, what it is for and how to use it. Know Shell Golden Rules and Life-Saving Rules Understand that all incidents are preventable Know that safety is a “team” effort Make sure everyone has a handbook Cover all topics of handbook during course

Core Values Believing in People Innovation Trustworthiness Excellence Sense of Urgency Reference SEPCo’s Policy & commitment statement

Goal Zero “Goal Zero is possible” Make sure everyone has a handbook Goal Zero is not about good intentions – it’s about delivering results. It’s not a “priority” – it’s a mindset - a deeply-held value. It’s about following our Golden Rules and Life-Saving Rules “Goal Zero is possible” Make sure everyone has a handbook Cover all topics of handbook during course

Goal Zero “Goal Zero is possible” Make sure everyone has a handbook Deeply held value, integral to honesty, integrity and respect for people Is relentlessly pursuing no harm to people and no significant incidents Shifts how we think and act “Goal Zero is possible” Make sure everyone has a handbook Cover all topics of handbook during course

Goal Zero means no harm to people Our Golden Rules – You and I: Comply with the law, standards and procedures Intervene on unsafe or non-compliant actions Respect our neighbors Goal Zero means no harm to people Make sure everyone has a handbook Cover all topics of handbook during course

Life Saving Rules Work with a valid work permit when required Conduct gas tests when required Verify isolation before work begins and use the specified life protecting equipment Obtain authorization before entering a confined space Obtain authorization before overriding or disabling safety critical equipment Protect yourself against a fall when working at height 1 2 3 4 5 6 7 8 9 10 11 12 No alcohol or drugs while working or driving While driving, do not use your phone and do not exceed speed limits Wear your seat belt Follow prescribed Journey Management Plan Do not walk under a suspended load Do not smoke outside designated smoking areas

Life Saving Rules Life-Saving Rules prevent harm…… includes12 high-risk operations Consistent set of rules > culture of compliance Not new Mandatory Applicable to all operations under Shell’s operational and/or governance control Minority interest JVs encouraged to participate Each reported non-compliance will be investigated Failure to comply will result in disciplinary action, up to and including dismissal Supervisors are held accountable to communicate and ensure compliance Life-Saving Rules Slide 9

B A Life Saving Rules Fact 350+ Fatalities Goal Zero No Harm 2000 - 2008 Compliance with the rules would have saved many of these lives A Slide 10

Life Saving Rules Life-Saving Rule #1 Work with a valid work permit when required You should… Understand the Work Permit and follow it Confirm that the Work permit is valid Confirm with the Supervisor or the Person in Charge of the work that it is safe to start work Supervisors should confirm: work permit is in order, that the site has been inspected, explain how the permit keeps you safe, it is signed, if things change make adjustments, see if work is completed.

Life Saving Rules Life-Saving Rule #2 Conduct gas tests when required You should… Confirm that the air is tested Confirm it is safe to start work Stop work if you smell gas   Gas Testers should: Understand which tests the Work Permit requires and how often Use certified equipment for the tests Supervisors should confirm: gas testing is carried out, request more testing if needed, if changes seen ,then order a new permit, confirm safe to start.

Life Saving Rules Life-Saving Rule #3 Verify isolation before work begins and use the specified life protecting equipment You should… Understand the isolations that protect Confirm that isolations are in place Confirm that it is safe to start work Supervisor should: confirm isolation is in place, verify isolation, confirm safe to start

Life Saving Rules Life-Saving Rule #4 Obtain authorisation before entering a confined space You should… Confirm that it is safe to start work Confirm with the Attendant that you can enter Follow the requirements of the Work Permit Attendants should: Approve and control access to a confined space Have means of communication with people in the confined space Supervisors should: confirm everything in place, qualified attendant in place, testing is carried out, safe to start

Life Saving Rules Life-Saving Rule #5 Obtain authorisation before overriding or disabling safety critical equipment You should… Obtain authorisation from the Person in Charge or your Supervisor before overriding or disabling safety-critical equipment Supervisor should point out safety critical equipment, confirm authorization is from the right level

Life Saving Rules Life-Saving Rule #6 Protect yourself against a fall when working at height You should… Have authorisation to work at height Be aware of what fall protection equipment to use and how to use it Check equipment before using it Always tie off when at height outside of a protective environment Supervisors should: confirm it is safe to start work.

Life Saving Rules Life-Saving Rule #7 Do not walk under a suspended load You should… Never cross a barrier controlling an area with a suspended load without authorization Follow the instructions of the Flagman or the Person in Charge of the lift A Person in Charge should… Mark the unsafe area and put barriers in place Ensure that nobody walks under a suspended load

Life Saving Rules Life-Saving Rule #8 Do not smoke outside designated smoking areas You should… Know where the designated smoking areas are Intervene if you see someone smoking outside a designated area Supervisor should confirm: the designated smoking area, ensure the smoking area is clearly marked

Life Saving Rules Life-Saving Rule #9 No alcohol or drugs while working or driving You should… Always inform your Supervisor or the Person in Charge if you are taking medicine that may have an effect on your performance If in doubt, always check with your Supervisor or the Person in Charge who may seek medical advice Not use, keep, sell or distribute illegal drugs Intervene if you see a case of alcohol or drugs abuse Supervisors should: only assign work to those fit for work

Life Saving Rules Life-Saving Rule #10 While driving, do not use your phone and do not exceed speed limits Drivers should… Not use a mobile phone or pager, send or read a text message, or use a hands-free mobile phone device Stay at or below the maximum allowable speed for the road you are driving on Stay at or below the maximum allowable speed limit Adjust your speed to the prevailing conditions Passengers should: intervene if needed  

Life Saving Rules Life-Saving Rule #11 Wear your seat belt Drivers and Passengers should… Always use a 3-point seatbelt (please note exceptions* below) Check that your seatbelt works properly Keep your seatbelt properly fastened while in a moving vehicle Check that everyone in the vehicle is wearing a seatbelt properly before starting to drive Intervene when your fellow passengers are not wearing seatbelts properly * Exceptions include vehicles where only lap seatbelts are available or in public transport where seat belts are not available.

Life Saving Rules Life-Saving Rule #12 Follow prescribed Journey Management Plan Drivers should… Confirm if a Journey Management Plan is required Discuss the Journey Management Plan with the authorised person Understand the Journey Management Plan Comply with the Journey Management Plan Follow the route specified in the Journey Management Plan Always tell the authorised person immediately if changes occur Supervisors should: check that JMP is in place and being followed, make sure everyone understands and complies

Life Saving Rules Life-Saving Rules

Personal Workplace Hazard Control Before starting any work: Identify hazards/activities in the workplace Ensure controls are in place Obtain all required work permits Use proper job procedures Review the responsibility of stopping the job immediately if hazards are not under control.

Major Workplace Hazards & Hazardous Activities Special attention is required to protect yourself and co-workers from major hazards and certain hazardous activities in the workplace. Stop work immediately if controls are not in place.

Major Workplace Hazards & Hazardous Activities Road Transport Hazards- Understanding the Hazard Driving is the single most dangerous activity Approximately one third of Shell fatalities are caused by road transport accidents Driving includes the safe operation of all trucks, cars, cranes, and ATVs

Major Workplace Hazards & Hazardous Activities Road Transport Hazards- Causes of Driving incidents Loss of vehicle control Impaired driver Distracted driver Driver fatigue Speeding Night driving Inclement weather

Major Workplace Hazards & Hazardous Activities Road Transport Hazards- Controls to the Driving Hazard Driver training Is trip necessary Select safest route/time of travel Notify supervisor Be well rested and alert Select proper vehicle Complete pre-trip inspection Ensure emergency / safety equipment is available Fasten seatbelts (all occupants) Obey speed limits Turn off cell phones Ensure all loads are secured Take frequent planned breaks

Major Workplace Hazards & Hazardous Activities Lifting and Hoisting – Understanding the Hazard Lifting and Hoisting activities are extremely dangerous. A large number of Shell’s serious incidents involve Lifting and Hoisting activities. Equipment includes: Cranes (winch truck, gin pole truck, boom crane, overhead), aerial platforms, powered industrial trucks, hoists, jacks, winches, beam clamps, fixed lifting points, slings (wire rope, chain, synthetic), lifting devices, spreader bars, clamps, hooks, shackles, eyebolts, turnbuckles, sockets, rigging blocks, cargo containers, racks, frames, pallets, and personnel work baskets.

Major Workplace Hazards & Hazardous Activities Lifting and Hoisting – Causes of Lifting and Hoisting incidents Failure to follow procedures Equipment failure Improperly secured loads Exceeding equipment capacity Inadequate lift plan and/or communication lacking Inadequate inspection procedures Side loading of equipment Inclement weather (high winds, high waves, low temperature) Improper hand placement Improper use/lack of tag lines

Major Workplace Hazards & Hazardous Activities Lifting and Hoisting – Controls for Lifting and Hoisting Comply with all work procedures Validate work controls are in place Ensure testing, inspection, and certification of lifting equipment is complete Use a Certified Crane Operator Ensure all riggers have completed rigger training class Use the Local Lifting Focal Point Complete “10 Questions for Safe Lift” checklist Ensure Manlift/Forklift Operators have completed approved training Prohibit personnel from standing under overhead loads Establish and erect buffer zones and barricades Use proper communication and signaling Use tag lines to control loads Consider completing behavioral-based safety observation

Major Workplace Hazards & Hazardous Activities Dropped Objects – Understanding the Hazard Dropped Objects are leading causes of fatalities in the Oil and Gas industry; examples of potentially fatal situations 9 lb object 100 ft Example 1: 25 ft Example 2: 35 lb object

Major Workplace Hazards & Hazardous Activities Dropped Objects – Causes of Dropped Objects Failure to follow procedures Inadequate maintenance of overhead equipment Inadequate design of overhead equipment Inadequately secured equipment / tools Inadequate training Poor house keeping of overhead work areas Improper storage of overhead equipment / tools

Major Workplace Hazards & Hazardous Activities Dropped Objects – Controls for Dropped Objects Ensure employees are trained Ensure procedures are followed correctly Establish a worksite DROPS leader Comply with checklist for handling tubulars Ensure forklifts that handle tubulars have a pipe clamp device Set buffer zones/barricades during overhead or suspended loads work Utilize tethered tools during overhead work Conduct all required dropped object inspections Prohibit personnel from standing under overhead loads Comply with Shell Prevention of Dropped Objects Manual Do not use the following: “Home made lifting devices” wooden handle hammers(when working at heights), wire/welding rods/tie raps (use engineered split pins and safety pins)

Major Workplace Hazards & Hazardous Activities Pressure – Understanding the Hazard Pipe Plug 4-inch diameter Pressure = 50 psi FORCE = 628 lbs The release of pressure is extremely dangerous and can be fatal! Never open a piece of equipment that contains any pressure. Ensure that both sides of all piping connections are the same diameter, make, and thread type. Many fatalities have occurred due to using mismatched connections. For hammer unions, validate correct diameter with Go/No-Go rings. FORCE = 7,850 lbs Pressure = 10,000 psi 1-inch connection

Major Workplace Hazards & Hazardous Activities Pressure – Causes of Pressure incidents Failure to follow procedures Use of mismatched connections (diameter, make, and threads do not match) Use of defective/damaged/ improper hoses and tubing Failure to depressure equipment before starting work Failure to isolate pressure [Lock Out Tag Out (LOTO)] Failure of valves, flanges, and fittings Relying solely on malfunctioning gauges/ instrumentation to determine if pressure is present Transferring contents of high pressure to low pressure system or container

Major Workplace Hazards & Hazardous Activities Pressure – Controls to the Pressure hazard: Follow proper work procedures Use proper equipment (size, type). Install physical barriers and buffer zones Ensure pressure gages, relief valves, alarms, and shutoffs are working properly Ensure proper communication prior to opening valve(s) Ensure temporary piping is secured Install Warning signs if applicable Ensure trained and competent workers Identify potential job hazards Complete permits, checklists, and inspections Validate work controls are in place Identify and mitigate line-of-fire hazards Validate union connections with Go/No-Go Rings Prevent the release of energy: use Lock Out Tag Out (LOTO) Consider completing behavioral-based safety observation

Major Workplace Hazards & Hazardous Activities Falls from Heights & Open Holes – Understanding the Hazard Falls are the number two cause of fatalities during construction activities Falls can be: From heights Into open holes Into equipment or machinery

Major Workplace Hazards & Hazardous Activities Falls from Heights & Open Holes – Causes of Falls Failure to wear fall protection equipment Slips on stairs and ladders Inadequate barricades around deck openings or edges Failure to keep paths clear of obstacles or clutter Missing handrails Uneven work surfaces

Major Workplace Hazards & Hazardous Activities Falls from Heights & Open Holes – Controls for Fall hazard: Comply with all work procedures Validate work controls are in place Install handrails, guardrails, gates, and ladder cages where needed Work from temporary scaffolding that is properly secured Use barricades around open holes Use personal fall protection equipment when working at heights of 6 ft (1.8 m) or greater Maintain three point contact (hands and feet) on all stairs and ladders Keep aisles and walkways clear Use only trained personnel that are competent in fall protection procedures Inspect fall protection equipment prior to using Ensure rescue procedures are in place Consider completing behavioral-based safety observation

Major Workplace Hazards & Hazardous Activities Electricity – Understanding the Hazard Direct contact with 40 Volts or greater can be fatal! Voltages at Shell locations range from: Several millivolts to 6,600 volts

Major Workplace Hazards & Hazardous Activities Electricity – Causes of Electrical incidents Driving trucks with oversized loads into electrical overhead power lines Striking overhead electrical power lines or power poles with equipment (e.g., cranes, gin pole truck, ladders, antennas, etc.) Failure to use Lock Out/Tag Out procedures Improper electrical maintenance activities Failing to identify energized lines during maintenance Failing to identify energized lines during excavation activities

Major Workplace Hazards & Hazardous Activities Electricity – Controls for the Electricity hazard: Comply with all work procedures Validate work controls are in place Ensure proper Lock Out/Tag Out procedures are followed Maintain required distance from overhead electrical lines Plan travel routes to ensure avoidance of overhead electrical lines Ensure proper PPE is used Verify the location of underground electrical lines before digging Ensure the proper grounding of equipment Ensure the minimum spacing requirements for electrical equipment are maintained Use only competent Electricians Ensure electrical Code requirements are followed Consider completing behavioral-based safety observation

Hazard Identification Job Safety Analysis is a process to – Document each step of a job ID specific existing /potential hazards & risks of each step Determine best means to specifically eliminate or control the hazards/risks Document worker’s responsibilities Communicate to all workers the following: Job Tasks Job Hazards Job Controls Individual Responsibilities

Health Hazard Communication HAZCOM / MSDS program The purpose of this program is to ensure that all known potential hazards at the workplace are communicated to all employees Compliance includes: Container labeling Maintaining MSDS Workplace chemical inventory Employee info and training concerning the hazards and controls for safe chemical and product handling