TEAM MIEUX Parts and Manufacturing Processes Team MIEUX – ASME Design Competition October 28, 2004 Stefan Campbell Carlos Celada Chris Villani Laurel Weiske
TEAM MIEUX Motors Driving Motors LynxMotion #GHM-13 $29.95 Counterbalance Motor Lynxmotion #PGHM-15 $24.95
TEAM MIEUX Electronic Components – Switches and Solenoid Double Pole Double Throw Used to control each motor (4) Jameco #75951 $1.50 Single Pole Single Throw Controls the solenoid for rice discharge Jameco #76241 $1.49 Solenoid Opens the Rice container Jameco # $9.95
TEAM MIEUX Tires and Hubs Tires 1.5” Wide 2.12” Diameter Lynxmotion #TSR-02 $14.75/pair Hubs Directly mounted to the tires and motor Lynxmotion #HUB-02 $8.00/pair
TEAM MIEUX Power Supply Batteries Energizer Rechargeable Batteries.com # $14.74/4 pack Charger RadioShack # $29.99 Battery Holders RadioShack # / $1.79/$1.89 Battery Holder Snaps (9V style) RadioShack # $1.99 Power Interconnect Jameco # $5.25
Chassis Each side manufactured using the CNC machine 3/8” HDPE Connected by support braces with screws Manufactured using mill 1/8” HDPE Supporting braces for rice container Manufactured using mill 3/8” HDPE TEAM MIEUX
Counterbalance System Counterbalance Arms Arms connected to chassis using shoulder screws and flanged wheel bearings to allow for sufficient rotation Arms attached to counterweight by screws Manufactured using CNC machine from 3/8” HDPE material Counterweight Manufactured on cutting mill from 1/4” HDPE 1/8” HDPE cover slips into machined slot Crank Manufactured from 3/8” HDPE on CNC machine Attached to motor using a hub and to arm through a pin in the machined slot
TEAM MIEUX Rice Container Manufactured from 1/8” HDPE Blocks of 3/8” HDPE in each corner Screws used to connect the sides together
TEAM MIEUX Shaft and Timing Belt Shaft attached to front wheels One pulley mounted on shaft and one mounted on the motor, which is attached to braces within the chassis $4.40 each ordered from Stockdrive.com Timing belt placed around two pulleys to transfer power from motor to shaft $4.59 ordered from Stockdrive.com
TEAM MIEUX Part NumberPartPriceQTYTotalVendor 75951DPDT Toggle$1.504$6.00Jameco 76241SPST Toggle$1.491 Jameco Solenoid$9.951 Jameco SPST Push Button$1.691 Jameco Batteries$14.743$44.22Batteries.com Battery Charger$ RadioShack Interconnected$5.252$10.50Jameco V Snap Connects$1.991 RadioShack 8619K432HDPE 3/8"$ McMaster 8619K422HDPE 1/16"$1.882$3.76McMaster 8619K462HDPE 1/4"$7.131 McMaster 8619K442HDPE 1/8"$3.632$7.26McMaster GHM-13Gear Head Motor$29.953$89.85Lynxmotion TSR-02Tires$14.752$29.50Lynxmotion HUB-02Hub$8.002$16.00Lynxmotion HUB-04Hub$8.001 Lynxmotion PGHM-15Motor$ Lynxmotion 2377T2Flanged Bearings$2.052$4.10McMaster 97345A583Shoulder Screws$4.812$9.62McMaster 3-17DF03710Pulley$4.401 StockDriveProducts.com 3-17DF03708Pulley$4.401 StockDriveProducts.com Timing Belt$4.591 StockDriveProducts.com
TEAM MIEUX TOTAL:$ Additional Monies will need to be allocated for fasteners and manufacturing tools QUESTIONS???