SAND No. 2012-1606C Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of.

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Developed by Western Iowa Tech Community College This material was produced under a grant (SH F-19) from the Occupational Safety and Health.
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Presentation transcript:

SAND No C Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-AC04- 94AL85000

 Chemical safety incidents  Safety regulations and standards  Chemical security threats  Cyber security threats  International security resolutions and organizations 2

Recent accidents in U.S. research laboratories ◦ University of California Los Angeles (UCLA)  Scale up of flammable chemical t-butyl lithium  Quantities of flammables stored in lab exceeded U.S. regulations  Improper personal protective equipment ◦ Texas Tech University  Scale up of nickel hydrazine perchlorate from 300 mg to 10 g  U.S. Chemical Safety Board investigated  Physical hazards of chemicals not assessed or controlled  Insufficient chemical safety management  Lessons from previous incidents not learned 3

Photo credit: U.S. Chemical Safety Board 4

CSB Videos – UCLA/Texas Tech/Dartmouth Incidents 5

Industrial Safety Incidents Catastrophic process incidents:  1976 Seveso Italy  1984 Bhopal India  2005 Texas City Texas More recently in the US:  2009-fertilizer tank collapses ◦ 2 critically injured ◦ Responders exposed to ammonia ◦ ~760 m 3 of fertilizer released ◦ River contaminated  2007-Fire and explosion ◦ Filling ethyl acetate storage tank ◦ Equipment not bonded and grounded Photo credit. U.S. Chemical Safety Board. 6

Safety Regulations and Standards  Individual country regulations ◦ European Union REACH ◦ US EPA Risk Management Standard ◦ US OSHA Process Safety Standard  International chemical & labor organizations ◦ ICCA Responsible Care ◦ International Labor Organization  International standards/approaches ◦ ISO 14001:2004 ◦ OHSAS ◦ United Nations-GHS ◦ SAICM 7

 Chemical theft of: ◦ Dual-use chemicals  Precursors for drugs  Precursors for chemical weapons  Industrial plant sabotage ◦ Industrial chemicals (TICs)  Flammable or toxic gases  Reactive chemicals  Corrosive chemicals  Pesticides ◦ Impacts of sabotage  Deaths, injuries  Economic losses and environmental impact Abandoned Bhopal Plant Photo credit: AP/Saurabh Das 8

Risk of Chemical Theft & Sabotage  Unlimited access to: ◦ Chemical storage areas ◦ Analytical laboratories ◦ Chemical waste sites ◦ Construction sites  No controls or security checks on chemical procurement  Shipping and receiving areas not protected  Recruit young chemists ◦ Tokyo subway Sarin attack 9

SCADA control software is used by one-third of industrial plants Security technology may not work on plant proprietary networks Attacks may result in: - Loss of process control - Loss of production - Process safety incidents Examples: Zolob worm shut down 13 Daimler Chrysler plants - Queensland, Australia sewage control system 10

International Security Resolutions & Organizations UN Security Council Resolution 1540 Australia Group Organization for the Prohibition of Chemical Weapons American Chemistry Council -Responsible Care Security Code 11

 Workers  Plant facilities  Plant processes  Community  Environment  Economy Managing chemical risk ensures protection of: 12

 Chemical safety incidents  Safety regulations and standards  Chemical security threats  Cyber security threats  Security resolutions and organizations 13