Unique Lights Andre Feddema Commercial Director Specialized in High End (Non) ATEX LED lighting solutions for Hazardous and Industrial locations
Unique Lights Group – HQ Sneek (Netherlands) Unique Lights Group is a professional and international organization specializing in premium quality LED lighting for Hazardous and Industrial locations At the end of 2011, Unique Lights became official partner of Dialight
Unique Lights Group – HQ Sneek (Netherlands) Provides high quality LED lighting products Gives thorough and professional advice Calculation for TCO / ROI; Including calculation saving costs on energy and maintenance Lighting Design Service Financing packages
Dialight Overview LED Application Company Founded 1938 2013 turn over of 131.2M GBP (~165M EUR) Global sales, marketing and operational presence Publicly traded: DIA.L on the London Stock Exchange
Dialight Extensive LED History LED Expertise “It’s all we do” Designing lighting solutions from the ground up. Dialight Innovations – First to market 1938 → Founded Brooklyn, NY 1971 → LED Circuit Board Indicator 1994 → LED Transit Vehicle Signals 1995 → LED Traffic Signals 2000 → FAA certified LED Obstruction Lights 2007 → LED Lighting for Hazardous Locations 2009 → LED High Bay Fixtures 2014 → Full performance 10-year warranty
Dialight = Different LED only. We are THE Solid State Lighting experts State of the art products – driven to improve Complete product portfolio 10 year warranty (100.000 hours) Exceptional in-house power supply capability – superior efficiency, lifetime Design for performance in our target markets Global qualifications (also LM79, LM80, TM21) Intelligent lighting control system (With Dali and wireless controls)
Newmarket, UK – EU Headquarters Dialight Locations Unique Lights (NL) Headquarters Farmingdale, NJ – US Headquarters Newmarket, UK – EU Headquarters Ensenada, Mexico Manufacturing Wang, Germany Manufacturing Roxboro, NC Manufacturing Penang, Malayasia, Manufacturing
LED lighting applications Hazardous Location Industrial Industrial Oil & Gas Power Gen Food Processing Manufacturing Water & Sewage Chem & Pharma Cold Storage Warehouses
Why LED lighting? Save Energy up 60-80% Reduce CO² emissions Reduce maintenance costs
Why LED lighting – more features & benefits Lower cost of ownership = payback Improve safety Reducing light polution Long lifetime High efficiency (125lm/W) Shock & vibration resistant Extreme climates Instant on/off Improved visibility
Lighting Technology Comparison: LED vs. Incumbent Light source CRI Lumens/watt Lifetime in hours (x1000) High pressure sodium 30 60-120 10-24 Low pressure sodium 5 200 Mercury vapour 50 10 Metal halide 70-95 60-100 6-20 Fluorescent 60-90 40-100 6-45 CFL 50-75 6-15 Incandescent 5-25 100 1 Induction 50-90 LEP LED 70-90 Up to 150 100+ High Pressure Sodium The industry has recognised HPS as a standard due to its high efficacy and lumen maintenance. The largest issue with HPS lighting technology is the colour the light source emits, which appears to the human eye as orange and represents poor quality of light at night. Light source colour is measured by the colour rendering index (CRI) which was introduced in the 1940s as a way to benchmark electric light sources against natural light. At around the 30 range on the CRI scale, HPS lamps fall well below competitive technologies on a scale out of 100. Under poor light source colouring objects do not appear as their natural colours, but rather all appear as a muddy shade of orange. This presents a significant risk in hazardous environments at night, since machine operators and maintenance workers need to quickly and easily identify coloured wires, safety plaques, liquids, objects or smoke. Low Pressure Sodium LPS is technically not a white light source but has been used in lighting. LPS has very high bulb efficacy (up to 200 lumens/watt) but has the worst colour quality with a CRI of about 5. The poor colour quality makes it a high-risk option where workers need to quickly and easily identify coloured wires, safety plaques, liquids, objects or smoke. Mercury vapour Mercury vapour is fairly inefficient with a bulb efficacy of about 50 lumens/watt (when phosphor coated) and has a poor CRI of up to about 50. The phosphor coating on the glass of the bulb makes it a large source size and therefore difficult to control the light distribution precisely. For these reasons, and due to the use of mercury, these lamps are not commonly used anymore. The source size is large due to the use of phosphors and therefore controlling the light distribution is difficult and can result in poor utilisation of light. Metal halide Metal halide is a common light source used today because of its good colour quality (85-95) and low cost. Metal halide suffers from rapid lumen depreciation. Metal halide lamps contain mercury. Fluorescent Fluorescent fixtures are also common light sources used today due to their high efficacy (55-100 lumens/watt) and good colour rendering (50-90). Fluorescent bulbs have good lumen maintenance but fail catastrophically at end of life. Fluorescent lamps contain mercury. The source size is large due to the use of phosphors and therefore controlling the light distribution is difficult and can result in poor utilisation of light. Compact fluorescent Compact fluorescent (CCFL) bulbs have good CRIs (50-90) but mediocre efficacies (50-75 lumens/watt). Compact fluorescent lamps contain mercury. The source size is large due to the use of phosphors and therefore controlling the light distribution is difficult and can result in poor utilisation of light. Incandescent Incandescent lamps have the highest CRI (up to 100) but the lowest efficacies (5-25). Induction Induction lighting is similar to fluorescent but is an electrode-less bulb and therefore has long life (over 100,000 hours). It has good CRI (50-90) and good efficacy (60-90 lumens per watt). The source size is large due to the use of phosphors and therefore controlling the light distribution is difficult and can result in poor utilisation of light. Light Emitting Plasma Light emitting plasma is the newest light source technology. It uses an electrode-less bulb and therefore has long life (over 100,000 hours). It has good CRI (50-90) and good efficacy (60-90 lumens per watt). LED LEDs are “full-spectrum” light sources with no gaps in the colour spectrum. They have good CRI (70-85) and the highest efficacy (up to 160 lumens/watt) of the white light sources. LEDs emit light in a hemispherical direction instead of a full spherical direction. Because the light is only directed forward, the optics can be simpler and are more efficient. LEDs can last well over 100,000 hours.
Dialight LED High Bay Lifetime 110% 100% 90% 100 W Incandescent 5mm LED 80% 42W CFL Lumen Output (%) 50 W Tungsten Halide 70% 400 W Metal Halide 25 W T8 Fluorescent Lighting-class LED 60% 50% 40% 10 20 30 40 50 60 70 80 90 100 Operating Time (k hrs) Courtesy LRC, Rensellaer Polytechnic Institute L80 – 60 000 hrs Min, L70 100 000 hrs Verified by third party test – not just taken from emitter manufacturers data. Lower drive current = lower Tj so less stress on chip Background: Must say: One way to say it: 12
Safety issue - Good Colour Rendition 14
Significant Weight & Size Reduction New LED Fixture Old Fixture Typical Ex 400w floodlight weighs 35Kg Dialight LED replacement weighs just 15kg Simple to Install
Risk to Personnel Doing Routine Maintenance Floodlighting is often situated at height in difficult areas to access – requiring specially trained personnel and rope access
Reducing glare Dialight Vigilant 125 LPW Competitor’s 100 LPW LED
Signaling solutions Conventional Signboard LED SS 316 Signboard
SafeSite® LED Based Obstruction Lighting Products
Case Study - Major US Refinery
Case Study – LANXESS RUBBER PLANT
Case Study – LANXESS RUBBER PLANT Installation snapshot 200,000 sqm new facility 2,370 LED lighting fixtures for indoor/outdoor process areas and internal roads 55% energy reduction Annual power savings 1,150,000kWh / SGD 241,500 811 metric tonnes CO² emissions avoided annually1 ROI in 1.5 years for 24 hours operated fixtures ROI in 3 years for 12 hours operated fixtures Maintenance reduced
Airplane Hangar in North Carolina
Yahoo Data Center in Singapore
Petrobas Pride Rig in Houston
TAQA Energy, Oil Rig
TAQA Energy, Oil Rig
SCA Paper Facility in The Netherlands
Reference Customers Worldwide
Thank you for your time Unique Lights Pottenbakkersstraat 6 8601 WS SNEEK The Netherlands WWW.UNIQUELIGHTS.COM a.feddema@UNIQUELIGHTS.COM