11 Fundamentals of Chemical Laboratory Safety. 22 References “Safety in Academic Laboratories, Vol.1 & 2,” American Chemical Society, Washington DC, 2003,

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Presentation transcript:

11 Fundamentals of Chemical Laboratory Safety

22 References “Safety in Academic Laboratories, Vol.1 & 2,” American Chemical Society, Washington DC, 2003, also available online: “Safety in Academic Laboratories, Vol.1 & 2,” American Chemical Society, Washington DC, 2003, also available online: _pageLabel=PP_SUPERARTICLE&node_id=2230&use_sec=f alse&sec_url_var=region1&__uuid=ef91c89e-8b83- 43e6-bcd0-ff5b9ca0ca33 _pageLabel=PP_SUPERARTICLE&node_id=2230&use_sec=f alse&sec_url_var=region1&__uuid=ef91c89e-8b83- 43e6-bcd0-ff5b9ca0ca33 “Prudent Practices in the Laboratory: Handling and Disposal of Chemicals,” National Academy Press, 1995, also available online:

3 Definitions 3

4 Chemical Laboratory Safety – The control of exposure to potentially hazardous substances to attain an acceptably low risk of exposure – The control of exposure to potentially hazardous substances to attain an acceptably low risk of exposure 4

55 Hazard – the potential to harm Risk – the probability that harm will result Chemical Laboratory Safety

66 Chemical hazardsChemical hazards – dusts, fumes, mists, vapors, gases Physical hazardsPhysical hazards – fire, electrical, radiation, pressure vibration, temperatures, noise Ergonomic hazardsErgonomic hazards – repetitive motion (pipetting), lifting, work areas (computers, instruments) Biological hazardsBiological hazards – pathogens, blood or body fluids Chemical Laboratory Hazards

7 Chemical Laboratory Safety based on the principle of Industrial Hygiene – The anticipation, recognition, evaluation and control of health hazards in the work environment to protect workers health and well-being and to safeguard the community and the environment 7

88 Industrial Hygiene Principles Anticipation Recognition Evaluation Control Chemical hazards Physical hazards Ergonomic hazards Biological hazards Chemical Laboratory Safety

9 Anticipation Safety First ! To consider safety in the beginning is: … and it saves you time ! 9 Easier,Cheaper,Safer,

10 Anticipation Advance Experiment Planning: Outline proposed experiment Outline proposed experiment Acquire safety information (M)SDS, REACH Acquire safety information (M)SDS, REACH Consult with CSSO? Consult with CSSO?

11 Anticipation Risk Analysis  Which chemicals?  How much?  Special equipment needed?  Who does the work?  Staff properly trained?  Can the experiment go wrong?  Do you have an emergency plan?

12 Recognition Types of lab hazards: chemical toxicity fire / explosion physical hazards biohazardsradiation special substances

13 Recognition & Evaluation What are the anticipated risks? What are the anticipated risks? – Are the equipment & facilities adequate? – Are staff properly and sufficiently trained? – Are staff properly and sufficiently trained? – Risks if experiment goes wrong? – Is there a plan for this?

14 Control How are the risks controlled? Engineering controls: Engineering controls: – enclosure / isolation – enclosure / isolation – ventilation / hoods – ventilation / hoods Emergency Plan Emergency Plan Personal Protective Equipment (PPE) Personal Protective Equipment (PPE)

15 Recognition of Chemistry Laboratory Hazards 15

16 Chemical Toxicity Acute (short term, poisons, asthmagens) cyanidestrychnine Chronic (long term, carcinogens, reproductive) vinyl chloride (liver cancer) asbestos (mesothelioma, lung cancer) thalidomide (developmental birth defects)

17 Routes of Exposure Breathing Zone Inhalation* Absorption Ingestion Injection * Most important route of entry Eyes

18 Fire and Explosion Hazards

19 Physical and Ergonomic Hazards  Moving unguarded parts, pinches vacuum pump belts vacuum pump belts  Broken glassware and sharps, cuts  Pressure apparatus  Vacuum containers  Dewar flasks  High voltage equipment  Computer workstations  Slips, trips & falls

20 Biohazards  Blood borne pathogens AIDS, HIV, hepatitis, clinical chemistry labs  Recombinant DNA Genetic engineering, cloning  Work with animals Zoonoses, diseases from animals

21 Radiation Hazards Ionizing Radiation: alpha , beta  gamma  X-rays, neutrons Radioactive isotopes: tritium, H-3, carbon, C-14, sulfur, S-35,phosphorus, P- 32/33, iodine, I-135

22 Radiation Hazards Non-Ionizing Radiation: Non-Ionizing Radiation: Ultraviolet (UV spectrometers) Magnetic (NMR, MRI) Microwave (Heart pacemaker hazard) Lasers (eye protection required)

23 Special Chemical Substances Controlled Substances: regulated drugs, psychotropic (hallucinogenic) substances, heroin Highly Toxic Chemicals: nerve gas, phosgene, riot control agents, chemical warfare agents

24 Evaluation & Control – Administrative practices organizational policies – Operational practices work practices – Engineering controls ventilation, barriers

25 Administrative Practices organizational safety policies that apply to everyone

26 Lab Safety Policies Lab Safety Policies  Have a Safety Manual  Never work alone, especially after hours.  Specify when eye protection & PPE is required.  Specify operations that require hood use.  Specify required training.  No mouth pipetting.  No long hair or dangling attire.

27 Lab Safety Policies Lab Safety Policies No eating, drinking, smoking in laboratories  No eating, drinking, smoking in laboratories  Label all chemical containers  Label refrigerators, No Food  Label explosion safe refrigerators  Require periodic fire drills

28 Operational Practices Safe Laboratory Procedures:  Packages opened only in labs, not receiving  Receiving staff trained to look for signs of breakage and/or leaking shipments  Receiving area has spill kits  Mailroom/receiving alert for suspicious shipments

Safe Laboratory Procedures Use hoods properly: - Work 6” (15 cm) in from sash - In center of hood - Work with hood sash at ~18” (45 cm) high - Close sash when not in use - Don’t use for storage 29

30 Engineering Controls SOURCE RECEIVER PATHWAY

31 Engineering Controls 1. Change the process eliminate the hazard 2. Substitution non-hazardous substance for hazardous (e.g. - toluene for benzene)

32 Engineering Controls 3. Isolate or enclose the process or worker Use a barrier 4. Ventilation Dilution (general ventilation) - Not good Local exhaust ventilation (LEV) - Preferred

33 Properly functioning & used correctly! Laboratory hoods and ventilation are the basis of engineering controls. Engineering Controls

34 Laboratory Hoods Must be used and maintained properly.

35 Engineering Controls Local exhaust ventilation includes : snorkels

36 Engineering Controls Local exhaust ventilation includes: vented enclosures

37 Engineering Controls Local exhaust includes: special containment devices (e.g. - glove boxes)

38 Engineering Controls Local exhaust includes: special containment devices (e.g. - isolation chambers)

39 Hood exhaust should not be blocked or deflected downward, but should exhaust straight up Engineering Controls

40 Personal Protective Equipment PPE includes: eye protection, gloves, laboratory coats. etc., respirators, appropriate foot protection appropriate foot protection

41 Emergency Planning & Response  Have routine, unannounced evacuation drills.  Designate a person for each area to ensure that inner rooms are evacuated.  Locate outside staging areas at sufficient distance from the building.  Test and maintain alarms.  Post a person to meet/direct emergency vehicles.

42 Emergency Planning & Response Post each room with: Emergency phone numbers Emergency phone numbers After hour phone numbers Person(s) to be contacted Alternate person(s) Unique procedures to be followed