Thermogravimetric Analysis Theory, Operation, Calibration and Data Interpretation Prepared by Kadine Mohomed, Ph.D Thermal Applications Chemist TA Instruments
Agenda: TGA Theory, Operation and Calibration Definitions and review of instrument Balance, furnace and heat exchanger review Mass and temperature calibration Purge gas considerations Baseline considerations Sample preparation and pan selection Method development
TGA: The Technique Thermogravimetric Analysis (TGA) measures the amount and rate of change in the weight of a material as a function of temperature or time in a controlled atmosphere. Measurements are used primarily to determine the composition of materials and to predict their thermal stability at temperatures up to 1000°C. The technique can characterize materials that exhibit weight loss or gain due to decomposition, oxidation, or dehydration.
What TGA Can Tell You Thermal Stability of Materials Oxidative Stability of Materials Composition of Multi-component Systems Estimated Lifetime of a Product Decomposition Kinetics of Materials The Effect of Reactive or Corrosive Atmospheres on Materials Moisture and Volatiles Content of Materials
Calcium Oxalate Example
Mechanisms of Weight Change in TGA Weight Loss: Decomposition: The breaking apart of chemical bonds. Evaporation: The loss of volatiles with elevated temperature. Reduction: Interaction of sample to a reducing atmosphere (hydrogen, ammonia, etc). Desorption. Weight Gain: Oxidation: Interaction of the sample with an oxidizing atmosphere. Absorption. All of these are kinetic processes (i.e. there is a rate at which they occur).
Features of the Q500/ Q50 TGA The Q500 is a research grade thermogravimetric analyzer, whose leading performance arises from a responsive low-mass furnace; sensitive thermobalance, and efficient horizontal purge gas system (with mass flow control). Its convenience, expandability and powerful, results-oriented software make the Q500 perfect for the multi-user laboratory where a wide variety of TGA applications are conducted and where future expansion of analytical work is anticipated.
Features of the Q500 TGA 1. Q Series Two Point Mass Adjustment 200mg range 1000mg. range *No need to do a mass recalibration when switching from regular Pt pans to Pt pans with Al hermetic pans. *Mass Loss Reference Materials Materials with nominal 2%, 50% and 98% mass loss are available for verification of TGA weight calibration. 2. Curie Point Transition Temperature Calibration ASTM 1582 *Curie Temperature Reference Materials: TA Instruments is the exclusive worldwide distributor for a set of six certified and traceable Curie temperature materials developed by ICTAC Photodiodes Infrared LED Meter movement Balance arm Tare pan Sample platform Thermocouple Sample pan Furnace assembly Purge gas outlet Heater Elevator base Purge gas inlet Sample pan holder
Q50/Q500 Features and Options Feature Q500 Q50 Furnace – low mass Standard Standard Furnace – EGA Option Option Temperature Range RT-1000°C RT-1000°C MFC / GSA Standard Option Autosampler Option NA Hi-Res TGA™ Option NA Modulated™ TGA Option NA Touch-screen display Standard NA TGA / MS operation Option Option TGA / FTIR operation 3rd Party 3rd Party NA = Not Available
TGA Furnaces Standard Furnace Low mass Used for Hi-Res Runs Cools down in <20min EGA Furnace Higher Mass Used for EGA runs due to quartz liner Cools down in ~40min
TGA: Purge Gas Flow 40ml/min 10ml/min 90ml/min 60ml/min EGA Furnace Standard Furnace
Standard Furnace
Low internal Volume ~15ml EGA Furnace Schematic Quartz Liner Off-Gases Balance Purge Sample Thermocouple Pan Furnace Core Purge Gas In Low internal Volume ~15ml
TGA: How the balance works The balance operates on a null-balance principle. At the zero, or “null” position equal amounts of light shine on the 2 photodiodes. If the balance moves out of the null position an unequal amount of light shines on the 2 photodiodes. Current is then applied to the meter movement to return the balance to the null position. The amount of current applied is proportional to the weight loss or gain.
TGA: Q Series MFC and GSA MFC and GSA standard on Q500 and optional on Q50
TGA: Q-Series Purge Gas Plumbing Instruments w/o MFC The gas 1 port purges the sample area only. The gas 2 port purges the balance area only. Instruments w/ MFC The gas 1 port purges both sample and balance areas. The gas 2 port is used when a different purge gas is required or gas switching is used. Selection of gas on NOTES page is critical for proper use of MFC calibration tables.
Heat Exchanger – Cleaning Check cleanliness (no algae growth) once every 3-6 months. To clean dump old water, fill with new and add conditioner (algae growth suppressor) if available. For Q series, after filling, in software choose “Control \ Prime Exchanger”. For 2xxx, after filling, continue starting a dummy run until error 119 (heat exchanger – no flow) goes away.
TGA Performance Criteria Baseline Drift Affected by TGA construction, balance quality, and buoyancy effect (minimized through proper construction techniques and purge gas control) Sensitivity Affected by TGA balance quality Reproducibility Affected by balance quality, temperature control, and construction quality Temperature Accuracy Affected by thermocouple placement, calibration stability, purge gas interaction
TGA Performance TGA Performance is primarily a function of balance sensitivity and baseline stability Balance sensitivity is optimized through design and construction techniques Baseline stability is a function of instrument design, as well as purge gas control TGA resolution is primarily a function of heating rate, but can be optimized using Hi-Res TGA
Quantifying TGA Baseline Performance Drift Unnormailzed Sample Mass Temperature or Time
Measuring Q500 TGA Baseline Performance Drift ~19 mg Q500, 20°C/min Ramp
TGA: Calibrations Mass (Verify monthly) Temperature (Verify monthly) Platform (Perform if there is a problem picking up pans.) Q series instruments w/ MFC will also have options to calibrate the sample and balance MFC’s. These have been calibrated by TA Instruments and should not require further calibration. Contact TAI if a problem arises.
TGA: Mass Calibration Two point mass adjustment: 2050, 2950, Q50, Q500 100mg. (2XXX modules) or 200mg (Q series) range (use 100mg. weight) 1000mg. range (use 1000mg. weight) Q5000IR – 100mg Run TGA weight calibration routine Follow screen instructions to tare and mass calibrate using two calibration weights (if known, enter exact mass of calibration weights)
Mass Loss And Residue Validation P/N 952540.901 TGA / SDT Mass Loss Reference Materials Kit $1,760 2.4 % 49.7 % 99.1 % 0.017% Mass Loss Reference Materials: Materials with nominal 2%, 50% and 98% mass loss are available for verification of TGA weight calibration.
Temperature Calibration: Curie Point Transition Paramagnetic - a material that is susceptible to attraction by a magnet Curie Point Temperature - that temperature where the material loses its magnetic susceptibility (defined as offset point) Requires a magnet and well characterized transition materials ASTM 1582 - Standard Practice for Calibration of Temperature Scale for Thermogravimetry
TGA: Temperature Calibration Vertical Balance Configuration - TGA 2050/2950/Q50/Q500 Tare Sample % Offset Furnace temp Attraction of Sample to Magnet Results in Initial Weight Gain Magnet
TGA: Temperature Calibration Important Points Clear the ‘Temperature Table’ before performing the calibration runs (TGA only). Choose method end condition of “Furnace Closed”. This prevents the potential of the furnace opening onto the magnet at the end of the run and damaging the TGA. Start run and then put magnet under furnace. This allows capture of the weight increase (decrease) at the beginning. Use of a small labjack is recommended for holding the magnet in place under the furnace.
Standards Can Be Run Simultaneously Alumel 157.00C Nickel 368.80C
Calcium Oxalate “Standard” Analysis Although Calcium Oxalate is not generally accepted as a “Standard Material,” it does have practical utility for INTRA-laboratory use Carefully control the experimental conditions; i.e. pan type, purge gases/flowrates, heating rate Particularly control the amount (~5mg) and the particle size of the sample and how you position it in the pan Perform multiple runs, enough to do a statistical analysis Analyze the weight changes and peak temperatures and establish the performance of YOU and YOUR instrument When performance issues come up, repeat the Calcium Oxalate analysis
Calcium Oxalate Decomposition 1st Step CaC2O4•H2O (s) CaC2O4 (s) + H2O (g) Calcium Oxalate Monohydrate Calcium Oxalate 2nd Step CaC2O4 (s) CaCO3 (s) + CO (g) Calcium Oxalate Calcium Carbonate 3rd Step CaCO3 (s) CaO (s) + CO2 (g) Calcium Carbonate Calcium Oxide
Calcium Oxalate Repeatability Overlay of 8 runs, same conditions
Calcium Oxalate Repeatability
General Considerations (Experimental Effects)
TGA Curves are not ‘Fingerprint’ Curves Because most events that occur in a TGA are kinetic in nature (meaning they are dependent on absolute temperature and time spent at that temperature), any experimental parameter that can effect the reaction rate will change the shape / transition temperatures of the curve. These things include: Pan material type, shape and size. Ramp rate. Purge gas. Sample mass, volume/form and morphology.
Effect of Sample Size on Decomposition Temperature
Effect of Heating Rate on Decomposition Temperature
Mass Effect – Semi-crystalline PE
Shift in Onset with Ramp Rate
Typical Applications Thermal Stability Compositional Analysis Oxidative Stability
Thermal Stability of Polymers
25.18mg of an adhesive @ 10°C/min TGA of an Adhesive 25.18mg of an adhesive @ 10°C/min
Inset View Shows Strange Result Is this real?
Use time based derivative of temperature to plot the heating rate
Aberration in Heating Rate Usually means that the sample touched the thermocouple
Typical Applications Thermal Stability Compositional Analysis Oxidative Stability
PET w/ Carbon Black Filler How much Carbon Black was in this sample?
PET
Comparison of Filled & Un-Filled PET
Filled Polymer Analysis Carbon Black Air (A) (B) "Light" Oil Polymer + "Heavy" Oil (C) \\ 100 WEIGHT (%) TEMPERATURE (°C) Inert filler Inert filler Inert filler
Kinetic Analysis The rate at which a kinetic process proceeds depends not only on the temperature the specimen is at, but also the time it has spent at that temperature. Typically kinetic analysis is concerned with obtaining parameters such as activation energy (Ea), reaction order (k), etc. and/or with generating predictive curves.
Kinetic Analysis, con’t. Activation energy (Ea) can be defined as the minimum amount of energy needed to initiate a chemical process. Ea State 1 State 2 With Modulated TGA, Ea can be measured directly.
TGA Kinetics 1st Order Kinetics based on Flynn and Wall method Lifetime Estimation based on Toops and Toops method PTFE tested at 1, 5, 10 and 20 deg/min Sample sizes constant Nitrogen purge Conversion levels selected at 1, 2.5, 5, 10 and 20%
Common Thermogram with TGA Scans
Log Heating Rate versus 1/T Check for linearity
Activation Energy by MTGA
Sample of TGA Application Briefs H-16781 “Thermogravimetry-Mass Spectrometry Using a Simple Capillary Interface” TA023 “Thermal Analysis Review: High Resolution TGA - Theory and Applications” TA075 “High Resolution TGA Kinetics” TA 122 “Determination of Carbon Black Pigment in Nylon 66 by TGA” TA 125 “Estimation of Polymer Lifetime by TGA Decomposition Kinetics” TA231 “TGA Evaluation of Zeolite Catalysts” TN6 “Consideration of Subtle Experimental Effects (Simultaneous TGA-DTA)” TN24 “TGA Temperature Calibration Using Curie Point Standards” TN40 “Optimizing Stepwise Isothermal Experiments in Hi-Res TGA” TS13 “Clarification of Inorganic Decomposition by TG-MS” TS39 “Characterization of Polyurethane by TGA and Hi-Res TGA”
Common TGA Parts & Accessories
Common TGA Parts & Accessories
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