Prepared by September 10, 2014 Breakthroughs in Smart Technology for Sea Water Cooling Five Keys to Greater Savings.

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Presentation transcript:

Prepared by September 10, 2014 Breakthroughs in Smart Technology for Sea Water Cooling Five Keys to Greater Savings

Most Trusted Names in Commercial Marine 2

Your Single Global Source 3

Why Intelligent Sea Water Cooling Now 4 Demands for efficiency and savings have never been greater – Reduce operating costs while maintaining peak performance – Comply with growing regulation and pressure to reduce the carbon footprint – Eliminate unplanned downtime: Maintenance costs increase with downtime Colfax Fluid Handling is listening and responding to ship owners and operators, leveraging deep pump knowledge and Smart Technology to help them deliver reliable, profitable vessel performance.

Traditional Sea Water Cooling 5

Traditional Sea Water Cooling System 6

Traditional System: Design 7 Warm Seawater Temperature + Full Engine Speed/Load + All Time for Continuous Operation

Reality 8 Lower Seawater Temperature + Most of Operation Time Lower Engine Speed/Load +

₡ Results 9 Higher Carbon Footprint Needless Waste of Money CO 2

Intelligent Sea Water Cooling – Five Keys to Savings 10

Control: 3-Way Valve SW Pump: Max. Speed Max. Cooling All Time Result: Wasted Energy Scope of Supply (3x50%) 11 Smart System CONTROL ROOM CONSUMERS POWER Seawater Pumps Freshwater Pumps Heat Exch. Variable Speed DrivesSmart Controllers 3-Way Valve Active Valve Control: Smart Controller SW Pump: Variable Speed On-Demand When Needed Result: Savings

Five Keys to Effective Smart Cooling 12 1.Variable Speed Operation 2. Condition Monitoring 3. Operation Monitoring 4. Automated Redundancy 5. Active Valve Control

Active Valve CONTROL ROOM CONSUMERS POWER Seawater Pumps Freshwater Pumps Heat Exch. Variable Speed DrivesSmart Controllers Affinity Laws Q~n H~n² P~n³ Double Reward Rule Reduce Save SpeedEnergy 10% ~ 25% 20% ~ 50% 40% ~ 80% Key 1 – Variable Speed Operation 13 Reduce Pump Speed  Reduce energy consumption, reduce hydraulic loads, pumps last longer

Detect Pump Conditions & Wear  Prevent pump damage, reduce unexpected failures, lower maintenance cost Key 2 – Condition Monitoring 14 CONTROL ROOM CONSUMERS POWER Seawater Pumps Freshwater Pumps Heat Exch. Variable Speed DrivesSmart Controllers Smart Pump: Misalignment Coupling Damage Bearing Damage Seal Damage Dry Running Cavitation Other Unusual Active Valve

Key 3 – Operation Monitoring 15 Monitor & Control Operations  Protect cooling system, ultimately, protect the major unit – vessel engine CONTROL ROOM CONSUMERS POWER Seawater Pumps Freshwater Pumps Heat Exch. Variable Speed DrivesSmart Controllers Smart Controller: Warnings & Alarms On-Demand Cooling Automated Action Auto Backup Pump Datalogging Networking Sharing Inter-Controllers Control Room Active Valve

Key 4 – Automated Back-Up 16 Backup Pump Auto Operation  Smart back-up pump operations are fully automated, on various conditions CONTROL ROOM CONSUMERS POWER Seawater Pumps Freshwater Pumps Heat Exch. Variable Speed DrivesSmart Controllers Full Automation: Monitoring Results System Conditions Emergency Even Run-Time Loss of Power Loss of Network Traditional Operation We Take Care of those WHAT-Ifs! Active Valve

Key 5 – Active Valve Control 17 Automatic Valve Control  Increase pump operation efficiency, allows extra speed reduction, more savings CONTROL ROOM CONSUMERS POWER Seawater Pumps Freshwater Pumps Heat Exch. Variable Speed DrivesSmart Controllers Extra Savings: 10%~30% Cascading: Single Pump Operation Effectively when: LOW Seawater Temperature Cruising Speed/Load HIGH Cooling Capacity Minimum Pressure 3-Way Valve Active Valve

CONTROL ROOM CONSUMERS POWER Seawater Pumps Freshwater Pumps Heat Exch. Variable Speed DrivesSmart Controllers Active Valve Summary – Smart Cooling Technologies Variable Speed Operation2. Conditional Monitoring 3. Operation Monitoring 4. Automated Redundancy5. Active Valve Control

Real-World Savings 19

The Challenge 20 Reedeerei Stefan Patjens CmbH & Co. K.G.: – Faces increasing environmental regulatory pressures and fluctuating fuel costs – Seeks out fuel and energy savings options – Agrees to retrofit its Maersk Drury vessel with the CM-1000 Intelligent Controller and test potential savings

Maersk Drury Sea Trial 21 Maersk Drury (IMO ) Container Vessel 53,481 ton 294 x 32 m Shanghai, China Sept. 08, 2013 Nansha, China Sept. 12, 2013

Real-World Savings for Retrofit rpm rpm = 7 0 % s a v i n g s ! In 3 Days Mounting Wiring Testing Tuning Training Sailing

Savings Like No Other 23

Impact on Operations 24 Save Energy Costs: up to 85% Return on Investment: ~ one year Savings on Operation:D-to-D, Y-to-Y Return on Investment: ~ one year Savings on Operation:D-to-D, Y-to-Y Unexpected Breakdowns:Prevented Easy Operation: −Graphical Interface −Complete User Configurable −Fully Transparent to Engine Control Room Sophisticated Inside: −Logic Handles All What-Ifs −Self Adaptive −Modular Design −Support Non-Smart Pumps Easy Operation: −Graphical Interface −Complete User Configurable −Fully Transparent to Engine Control Room Sophisticated Inside: −Logic Handles All What-Ifs −Self Adaptive −Modular Design −Support Non-Smart Pumps